2004 Ford F-550 sd problems
The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.
Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.
Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.
The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.
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Common 2004 Ford F-550 sd problems
Based on the complaints from owners of the 2004 Ford F-550 Super Duty, several common problems have been reported:
- Faulty Head Gasket: Some owners have reported a faulty head gasket in their 2004 F-550 diesel, leading to overheating and the vehicle only running for a limited time before issues arise. Repairing a faulty head gasket can be costly, and it is crucial to address this problem promptly to prevent further damage to the engine.
- Exhaust Leaks and Malfunctioning Injectors: Complaints include exhaust leaks from both sides of the engine's exhaust manifolds, which can lead to fumes entering the passenger compartment. Additionally, reports of malfunctioning injectors, fuel pump, and regulator have been noted. These issues can affect the performance and safety of the vehicle, requiring thorough inspection and repair.
- Turbocharger and Fuel Tank Liner Problems: Owners have faced challenges with turbochargers and fuel tank liners, leading to issues such as fuel leaks, clogged fuel filters, and fuel injectors. These problems can impact the vehicle's performance and fuel efficiency, necessitating repairs or replacements to ensure proper functioning.
- Transmission Problems: The 2004 F-550 Super Duty has been associated with transmission issues, including delayed gear engagement, slipping, and harsh shifting. These problems can be caused by design flaws in the transmission components, such as the low/reverse planetary gear pinions. Addressing transmission problems promptly is crucial to prevent further damage and ensure the vehicle's drivability.
Owners of the 2004 Ford F-550 Super Duty have encountered a range of issues affecting the engine, exhaust system, fuel components, and transmission. Proper maintenance, timely repairs, and addressing these common problems promptly are essential to ensure the vehicle's longevity and performance.
Is the 2004 6.0 Power Stroke a good engine?
Unfortunately, the 6.0 just isn't known for its power and reliability, it's really more known for all the problems that it had. There were a host of problems that led to total failure on these Powerstrokes but the main source of that was an oil cooler that was inside the block.
What years did Ford have a bad diesel engine?
The 6.4-liter Powerstroke engine was very short-lived. It was put in Ford trucks beginning in 2007 for the 2008 model year and the last production year was 2011 for the 2010 model year. The 6.4 Powerstroke came after the 6.0 Powerstroke, which was widely panned for its problems and poor performance.
What years did the 6.0 have problems?
The 6.0 got off to a bad start in '03 w/ some injector issues. Those were resolved before year end, but I would look for an engine w/ a build date (not model year) in '04 (some call it a '04.5). They also got a bad reputation b/c of the head studs used were prone to stretching, and subsequently blowing head gaskets.
What was wrong with Ford 6.0 diesel?
Ford 6.0 Power Stroke Problems: EGR Cooler
The EGR cooler was notorious for cracking when starved of coolant (that's the 6.0's engine oil, see next section). The EGR valve is also known for becoming fouled with soot and sticking (in either the open or closed position), which leads to poor engine performance.
Is the 2004 6.0 Power Stroke a good engine?
Unfortunately, the 6.0 just isn't known for its power and reliability, it's really more known for all the problems that it had. There were a host of problems that led to total failure on these Powerstrokes but the main source of that was an oil cooler that was inside the block.
What years did Ford have a bad diesel engine?
The 6.4-liter Powerstroke engine was very short-lived. It was put in Ford trucks beginning in 2007 for the 2008 model year and the last production year was 2011 for the 2010 model year. The 6.4 Powerstroke came after the 6.0 Powerstroke, which was widely panned for its problems and poor performance.
What year did Ford 6.0 diesel have problems?
6.0L Ford Power Stroke Engine - Every 6.0L Problem Solved
| 2003 - 2007 (ALL MODEL YEARS) | |
|---|---|
| COMMON PROBLEM/FAILURE: | CAUSE: |
| EGR valve sticking ('03 to early '04) | Carbon, soot buildup |
| EGR valve sticking (late '04 to '07) | Carbon, soot buildup |
| Blown head gasket | Head bolts stretch |
Is the 6.0 Powerstroke a bad engine?
Read: When left unmodified, the 6.0 Power Stroke was plenty reliable, if it was properly maintained. Problems with the 6.0 Power Stroke began to happen when enthusiasts started adding power to the engine.
2004 Ford F-550 sd car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Ford F-550 sd problems, we found that the most common problems with these 2023 model year vehicles are:
- Fuel system problems
- Diesel problems
- Engine and engine cooling problems
- Electrical system problems
- Power train problems
The graph below shows statistics for all 2004 Ford F-550 sd vehicle components and the number of complaints received.
Latest 25 complaints 2004 Ford F-550 sd
The NHTSA has received 49 complaints about various vehicle components related to the 2004 Ford F-550 sd. Below are the 25 most recent complaints reported for 2004 Ford F-550 sd vehicles.
2016-02-09
ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2016-02-01
- VIN: 1FDAF57P04E
- Components: ELECTRICAL SYSTEM
- Summary: TL* THE CONTACT OWNS A 2004 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE RESTARTED; HOWEVER, THE FAILURE RECURRED APPROXIMATELY ONE MILE LATER. THE VEHICLE DID NOT RESTART AND WAS TOWED TO THE CONTACT'S JOB. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE WIRING HARNESS WAS FAULTY, MELTED, AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE APPROXIMATE FAILURE MILEAGE WAS 155,862.
2015-10-13
STRUCTURE PROBLEM
- Date Of Incident: 2015-09-07
- Number Of Injuries: 4
- Crash: 1
- VIN: 1FDAF57P84E
- Components: STRUCTURE
- Summary: TL* THE CONTACT OWNS A 2004 FORD F-550 SUPER DUTY. WHILE THE LINK WAS IN THE AIR WITH A WORKER LOCATED IN THE BUCKET, THE LINK FRACTURED WITHOUT WARNING. THE WORKER'S BUCKET CAME DOWN WITH FORCE CAUSING INJURY TO HIS HEAD, BACK, AND PELVIC AREA. THE WORKER RECEIVED MEDICAL ATTENTION. THE VEHICLE WAS NOT DIAGNOSED. THE CONTACT STATED THAT THE VIN WAS INCLUDED IN AN EQUIPMENT MANUFACTURER RECALL FOR A LINK FAILURE, BUT THE CONTACT DID NOT RECEIVE A NOTIFICATION. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE AND RECALL NUMBER WERE NOT AVAILABLE.
2013-02-25
ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2013-02-13
- VIN: 1FDAF56P84E
- Components: ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL
- Summary: THE TRUCK IN QUESTION IS A 2004 FORD F-550 DIESEL. UPON DEPRESSING GAS PEDAL, TRUCK STALLED AND NO LONGER WORKED PROPERLY. TRUCK WAS TOWED TO LOCAL FORD DEALER WHERE IT WAS DETERMINED THAT THE FUEL TANK WAS SUFFERING FROM RUST INSIDE THE TANK. BASED ON THE WORK DONE, RUST PARTICLES THAT FORMED INSIDE THE TANK WERE FORCED THROUGH THE FUEL PUMP AND FILTER DAMAGING BOTH AND CAUSING AN ISSUE WITH THE FUEL INJECTORS. I CALLED FORD DIRECTLY TO ASK ABOUT ANY RECALLS FOR THIS ISSUE AND THEY TOLD ME THERE WAS NO RECALL CURRENTLY FOR THIS PROBLEM. THEY SAID THE TRUCK WAS OUT OF WARRANTY AND THERE WAS NOTHING THEY COULD DO ABOUT THE $3000 BILL FROM THEIR INDEPENDENT DEALER. I FIND IT HARD TO BELIEVE THAT A TRUCK THAT IS NOT USED FOR PLOWING AND ONLY HAS 36,000 MILES WOULD SUFFER SUCH A CATASTROPHIC FAILURE. THE REPLACEMENT TANK WAS MADE OF SOME TYPE OF PLASTIC NOT THE OEM METAL TANK THAT WAS ORIGINALLY USED ON THE TRUCK WHICH MADE ME QUESTION THE DEALER. THEY SAID THEY HAD SEEN THIS HAPPEN ON TANKS OF THIS MODEL QUITE OFTEN SO THEY REPLACED THEM WITH A PVC MODEL. UPON FURTHER DISCUSSIONS THROUGH BLOGS AND OTHER ONLINE RESOURCES I WAS ABLE TO FIND A FEW OWNERS OF THE SAME TRUCKS THAT HAD SIMILAR PROBLEMS. THESE DISCUSSIONS PROMPTED ME TO FILE THIS CLAIM. *TR
2012-08-10
FUEL/PROPULSION SYSTEM PROBLEM
- Date Of Incident: 2009-05-15
- VIN: 1FDAF57P14E
- Components: FUEL/PROPULSION SYSTEM
- Summary: TL* THE CONTACT OWNS A 2004 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 45 MPH THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN STATED THAT THE TURBO CHARGER WOULD HAVE TO BE REPLACED. AFTER THE REPAIR THE FAILURE CONTINUED. THE VEHICLE WAS TAKEN BACK TO THE DEALER A SECOND TIME WHERE THE FUEL PUMP WAS REPLACED BUT TO NO AVAIL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THAT THE LAMINATION OF THE FUEL TANK WAS PEELING AND ENTERING THE FUEL SYSTEM AND THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 45,000.
2012-07-12
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2012-07-02
- Components: ENGINE AND ENGINE COOLING
- Summary: 2004 F550 DIESEL. CONSUMER STATES VEHICLE HAS A FAULTY HEAD-GASKET *TGW THE CONSUMER STATED THE TRUCK WOULD ONLY RUN FOR 20 MINUTES BEFORE IT OVERHEATED. THE CONSUMER WAS INFORMED IT COST CLOSE TO 10,000 TO FIX THE TRUCK. *JB
2012-06-01
ENGINE PROBLEM
- Date Of Incident: 2012-05-30
- VIN: 1FDAW57P86E
- Components: ENGINE
- Summary: TL* THE CONTACT OWNS A 2004 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 5 MPH, THE ENGINE STALLED WITHOUT PRIOR WARNING. THE VEHICLE FAILED TO RESTART AND IT WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THE FAILURE WAS CONTRIBUTED TO THE HIGH PRESSURE OIL PUMP. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 30,000. UPDATED 8/8/12 *CN UPDATED 08/15/2012 *JS
2012-04-09
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2004-07-27
- VIN: 1FDAF56P54E
- Components: FUEL SYSTEM, GASOLINE
- Summary: TL-THE CONTACT OWNS 2004 FORD F550 SUPER DUTY. THE CONTACT STATED THAT THE FUEL TANK LINING FAILED AND WAS REPLACED TWICE. THE FAILURE WAS NOT CORRECTED HOWEVER AND THE FUEL TANK LINING REPEATEDLY FAILED, CONTAMINATING THE FUEL SYSTEM UPON EACH RECURRENCE. THE FAILURE WAS NOT REPAIRED. THE MANUFACTURE ADVISED THE CONTACT THAT THE FUEL LINING FAILURE WAS NOT A MANUFACTURING DEFECT. THE FAILURE MILEAGE WAS 47,000 AND THE CURRENT MILEAGE WAS 117,000. KMJ
2012-04-09
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2009-04-10
- VIN: 1FDAF57P14E
- Components: FUEL SYSTEM, GASOLINE
- Summary: 2004 F550 TRUCKS HAVE THE INSIDE GAS TANKS PAIN OR LINEN, PEELING OR DELAMINATING. THIS CAUSE THE MOTOR TO STALL. BECAUSE ALL THE LITTLE PIECES OF PAINT GOING TO THE INJECTORS.FOR 3 YEARS (2009-2010 AND 2011) IN A ROW, WE NEED TO FIX THE PROBLEM OURSELVES COSTING US $3,500 EVERY TIME -THIS YEAR IS THE SAME PROBLEM. LAST YEAR I CALL FORD MOTOR CO, AND THEY TOLD ME THAT WERE NOT ENOUGH COMPLAINTS TO MAKE A RECALL. BUT IF YOU CHECK GOGGLE.COM AND GO TO 2004 F550 COMPLAINT'S PAGE YOU WILL SEE HUNDREDS AND HUNDREDS OF COMPLAINTS. WE BOUGHT THE TRUCK ON DEC 2004 AND PAID FOR IT $56,000- DOLLARS, WAS NOT A CHEAP TRUCK. ALSO, I WERE TALKING TO A LOT OF F550'S OWNERS ( MOST OF THEM LANDSCAPERS)AND THEY HAD OR HAVE THE SAME PROBLEM. SO..........FORD CO IS WASHING THE HANDS, AND NOT DOING A RECALL ON THIS. *TR
2012-01-05
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2011-12-21
- VIN: 1FDAX57P94E
- Components: FUEL SYSTEM, DIESEL
- Summary: VEHICLE (2004 DIESEL F550 TRUCK) WAS TRAVELING ON I-405 DURING RUSH HOUR TRAFFIC WHEN THE VEHICLE STALLED. DEALER SAYS THAT THE PAINT/LAMINATE INSIDE THE FUEL TANK IS CORRODING AND PIECES OF DEBRIS ARE BEING FED INTO THE FUEL SYSTEM CAUSING SUDDEN STALLING OF VEHICLE. NO OFF-ROAD DIESEL HAS EVER BEEN USED IN THE TANKS--STANDARD DIESEL FUEL ONLY. *TR
2011-08-18
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2006-03-29
- VIN: 1FDAX57P74E
- Components: ENGINE AND ENGINE COOLING
- Summary: TL* THE CONTACT OWNS A 2004 F-550 SD. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT NOTICED STEAM COMING FROM THE ENGINE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIANS ADVISED THAT THE TURBO HAD OVER BOOSTED AND CAUSED THE ENGINE TO FAIL. THE ENGINE WAS REPLACED AND AFTER THE REPAIRS, THE CONTACT NOTICED WHITE SMOKE FROM THE EXHAUST PIPE AND AN ANTI-FREEZE SMELL EMITTING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE MECHANIC STATED THAT THE INNER COOLER HAD TO BE REPLACED AND THE HEAD GASKET EXHIBITED A LEAK. THE INNER COOLER WAS REPLACED. THE APPROXIMATE FAILURE MILEAGE WAS 6,500. UPDATED 10/05/11
2011-08-15
POWER TRAIN PROBLEM
- Date Of Incident: 2004-03-20
- VIN: 1FDAF56S54E
- Components: POWER TRAIN
- Summary: PROBLEM 1: IN 2004 I PURCHASED A NEW FORD F-550 WITH THE GASOLINE V10. ABOUT ONE MONTH AFTER OWNING THE TRUCK THE THROUGH-OUT BEARING ON THE CLUTCH STARTED MAKING NOISE AND HAS DONE SO. THIS YEAR WITH ONLY 49,000 MILES ON THE TRUCK NOW IT DOES NOT WANT TO GO INTO GEAR SOMETIMES.BY THE TIME I CONTACTED MY DEALER HE SAID THAT THE TRUCK WAS OFF WARRANTY. DID THEY SELL CHEAP BEARINGS IN THESE TRUCKS, BECAUSE MY LAST F350 I HAD FOR 14 YEARS WITHOUT ANY PROBLEMS. PROBLEM 2: EVER SINCE I HAVE OWNED THIS TRUCK. WHEN YOU ARE SITTING AT A LIGHT AND GET READY TO GO. ALL OF A SUDDEN THE ENGINE SHUTS DOWN FOR ABOUT 2 SECONDS AND THEN GOES. *TR
2011-08-04
ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2011-06-16
- Fire: 1
- VIN: 1FDAF57P74E
- Components: ELECTRICAL SYSTEM
- Summary: TL* THE CONTACT OWNS A 2004 FORD F-550. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. THE DEALER DIAGNOSED THAT THE FUEL INJECTOR WIRE WAS MELTING ON THE ENGINE. THE VEHICLE WAS REPAIRED AND RECURRED. THE MANUFACTURER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS. THE FAILURE MILEAGE WAS 116,000 AND THE CURRENT MILEAGE WAS 121,164.
2011-06-10
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2011-06-01
- VIN: 1FDLE40F7VH
- Components: FUEL SYSTEM, DIESEL
- Summary: TL*THE CONTACT OWNS A 1997 FORD F-550 SUPER DUTY. THE CONTACT STATED THE VEHICLE WOULD STALL WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THE VEHICLE WAS STALLING DUE TO DELAMINATION OF THE FUEL TANK. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 144,250.
2011-01-05
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2010-11-23
- VIN: 1FDAF57PX4E
- Components: FUEL SYSTEM, DIESEL
- Summary: SUDDEN POWER LOSS TRAVELING AT HIGHWAY SPEEDS RESULTING IN ENGINE SHUTTING DOWN AND NOT BEING ABLE TO BE RESTARTED. *TR
2011-01-05
ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL,POWER TRAIN PROBLEM
- Date Of Incident: 2009-08-17
- VIN: 1FDAX56P94E
- Components: ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL,POWER TRAIN
- Summary: 04 FORD F550 SD DUMP TRUCK WAS BOUGHT NEW ON 12/04.. IN APRIL 2005 TRANSMISSION LEAKED FLUID WHILE IN PARK AND TRUCK WAS TOWED TO DEALER. THE DEALER CLAIMED CAUSE OF PROBLEM WAS DUE TO LOOSE BOLTS ON TRANS CASE. TRANSMISSION CONTINUED TO SLIP BUT DEALER COULD NOT FIND PROBLEM. FEBRUARY 2006, APPROXIMATELY 16,000 MILES ON TRUCK, TRANSMISSION COMPLETELY FAILS. TRUCK TOWED TO DEALERSHIP AND NEW TRANSMISSION INSTALLED. ON JUNE 2008 (APPROXIMATELY 56,000 MILES) WHILE DRIVING ON MAJOR HIGHWAY, TRUCK BEGINS TO LOSE POWER AND BLACK SMOKE POURS OUT OF MUFFLER. THE TRUCK WAS DRIVEN TO LOCAL DEALERSHIP AND DIAGNOSED WITH A BLOWN TURBO. FORD DID NOT COVER COST OF REPAIR. I PAID $4,500.00 OUT OF POCKET TO REPLACE TURBO. AUGUST 2009 (APPROXIMATELY 68,000 MILES) AGAIN WHILE DRIVING ON MAJOR HIGHWAY, TRUCK LOSES POWER AND STALLS. TRUCK WAS TOWED TO FORD DEALERSHIP AND DIAGNOSED WITH CLOGGED INJECTORS DUE TO DETERIORATING GAS TANK. DEALER ADVISED ME THAT ALL 8 INJECTORS WOULD HAVE TO BE REPLACED AND NEW FUEL PUMP INSTALLED. THE TOTAL COST OF REPAIRS WOULD BE $4,300.00 AND IT WOULD NOT BE COVERED BY FORD. I WAS INCENSED TO SAY THE LEAST...AFTER GETTING A SECOND OPINION, I PAID AN ADDITIONAL $475.00 AND HAD THE TRUCK TOWED TO ANOTHER FORD DEALERSHIP WHICH MADE THE REPAIRS WITHOUT ANY COST TO ME. THE FUEL TANK WAS NOT REPLACED EVEN THOUGH IT WAS THE CAUSE OF THE PROBLEM. I REPLACED THE TANK AND PAID $750.00 OUT OF POCKET...DECEMBER 27, 2010 (96,000 MILES) WITHOUT WARNING, TRANSMISSION BEGINS TO SLIP. I CONTACTED THE FORD DEALERSHIP THAT MADE THE LAST REPAIRS. I WAS TOLD THE TRANSMISSION WAS OUT OF WARRANTY AND WOULD NOT BE COVERED BY FORD. IT WOULD COST $4,200.00 TO REPLACE. I TOOK TRUCK TO A LOCAL TRANSMISSION REPAIR SHOP AND PAID $3,000.00 TO REBUILD TRANSMISSION. ITS OBVIOUS THAT FORD DOES NOT BACK UP THEIR PRODUCT. I WILL NEVER BUY ANOTHER FORD AGAIN!!!! *TR
2010-09-03
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2010-08-31
- VIN: 1FDAF56PX4E
- Components: FUEL SYSTEM, DIESEL
- Summary: TL*THE CONTACT OWNS A 2004 FORD F-550 SUPERDUTY. WHILE DRIVING APPROXIMATELY 35 MPH THE VEHICLE STALLED. IT WAS TOWED TO ANOTHER LOCATION WHERE THE DRIVER WAS ABLE TO GET IT RESTARTED. THE VEHICLE WAS THEN TAKEN TO AN AUTHORIZED DEALER WHERE THE DRIVER WAS INFORMED THE FUEL TANK WAS DE-LAMINATING DUE TO RUST AND CORROSION. IT WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 80,978.
2010-08-06
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2007-12-15
- VIN: 1FDAF57P64E
- Components: FUEL SYSTEM, DIESEL
- Summary: TL* THE CONTACT OWNS A 2004 FORD F-550 SD. THE CONTACT STATED THE VEHICLE WOULD INTERMITTENTLY LOSE POWER WHEN DRIVING AT VARIOUS SPEEDS. ON ONE OCCASION THAT THE FAILURE OCCURRED, THE CONTACT SHUT OFF THE ENGINE AND WHEN RESTARTING, HE WAS ABLE TO DRIVE A VERY SHORT DISTANCE BEFORE THE FAILURE RECURRED. THE VEHICLE WOULD NOT ACCELERATE PAST 5 MPH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL PUMP, FILTERS, FUEL TANK AND EIGHT FUEL INJECTORS WOULD NEED TO BE REPLACED BECAUSE THE FUEL TANK WAS RUSTED. THE MANUFACTURER ADVISED THE FAILURE OCCURRED BECAUSE THE CONTACT FAILED TO KEEP THE FUEL TANK FULL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 27,120 AND THE CURRENT MILEAGE WAS APPROXIMATELY 46,000.
2010-05-10
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2010-05-07
- VIN: 1FDAF56PX4E
- Components: FUEL SYSTEM, DIESEL
- Summary: WE OWN A FLEET OF FORD DIESEL ENGINE TRUCKS WHICH CONTINUE TO EXPERIENCE FUEL DELIVERY PROBLEMS. THE PROBLEM IS ENGINE CUT-OFF AND SURGING AND HARD STARTING. FORD SAYS NOT THEIR PROBLEM AND CHARGES US. I DON'T THINK WE HAVE THE ONLY ONES. TOYOTA IS NOT THE ONLY COMPANY NOT DEALING WITH THIS PROBLEM. THINK ONLY THE GOVERNMENT WILL MAKE THEM FIX IT. *TR
2010-04-30
FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2010-04-29
- VIN: 1FDAF57P54E
- Components: FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM
- Summary: WE PURCHASED A FORD F550 6.0L DIESEL TRUCK NEW IN 2004 AND HAVE BEEN THE ONLY ONES TO DRIVE IT AND HAVE DONE PROPER CARE AND MAINTENANCE OF THIS VEHICLE. IT HAS LESS THAN 40,000 MILES ON IT. THE VEHICLE WOULD NOT START FOR NO REASON ON APRIL 29, 2010 NECESSITATING IT BEING TOWED TO THE LOCAL FORD DEALERSHIP. THEY DIAGNOSED A BAD FICM (FUEL INJECTION CONTROL MODULE) AND REPLACED IT. I HAVE FOUND THERE WAS A RECALL ON THIS VEHICLE FOR THIS PROBLEM, CAMPAIGN NUMBER 05V270000 ON 6/10/05. DUE TO THE LOW MILES AND PROPER CARE OF THIS VEHICLE I AM WONDERING IF THIS PROBLEM IS RELATED TO THAT RECALL. WE USE THIS IN OUR WORK AND HAD THE FICM GONE OUT WHILE WE WERE DRIVING IT WITH A LOAD OF CHIPS IT COULD HAVE POTENTIALLY BEEN EXTREMELY HAZARDOUS. *TR
2010-04-27
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2008-11-20
- VIN: 1FDAF56P14E
- Components: FUEL SYSTEM, DIESEL
- Summary: FUEL INJECTOR PROBLEMS 3 TIMES, VEHICLE BROKE DOWN,FUEL TANK PROBLEMS, VEHICLE WILL STALL OR START RUNNING SO BADLY THAT U COULDN'T GO, AND OTHER VEHICLES WOULD ALMOST HIT MY VEHICLE, COULD NEVER TELL WHEN IT WAS GOING TO HAPPEN DEFECTIVE FUEL TANK....? *TR
2010-03-22
ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-11-20
- VIN: 1FDAW57P04E
- Components: ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL
- Summary: I PURCHASED A 2004 F550 FORD TRUCK IN 2005 WITH 13,000 ORGINIAL MILES. I STATRTED HAVING PROBLEMS AT 40,000 MILES WHEN THE WARRANTY RAN OUT. I HAVE TWO MAJOR PROBLEMS: (1) THE LINER IN THE FUEL TANK SEPARATED FROM THE TANK AND WENT THROUGH THE FUEL SYSTEM. I HAD TO REPLACE THE TANK, INJECTORS, AND INJECTOR PUMP. (2) THE HEAD GASKETS BLEW AND THE TRUCK HAS NO POWER. I PLAN ON REPAIRING THE GASKETS THIS WEEK. WHEN DRIVING AT ANY SPEED, THE TRUCK SUDDENLY STOPS. I HAVE CONTACTED MY DEALER AND WENT THROUGH THEIR ASSISTANCE PROGRAM. THEY DID NOT HELP WITH THE REPAIRS. I HAVE CONTACTED FORD'S CUSTOMER COMPLAINT DIVISION AND EXPERIENCED THE SAME RESULTS. I SPOKE WITH SEVERAL FORD MECHANICS AND THE ABOVE TWO ITEMS ARE ONGOING MAJOR PROBLEMS. I AM LOOKING FOR IMMEDIATE ASSISTANCE WITH REPAIRING THE 6.0 DIESEL ENGINE. THE VEHICLE IS UNSAFE TO DRIVE AND A HAZARD TO OTHER DRIVERS ON THE ROAD. THIS IS A SEVERE HIGHWAY SAFETY ISSUE. PLEASE CONTACT ME AS SOON AS POSSIBLE TO RESOLVE THESE PROBLEMS. THANKS. [XXX] PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).*CC
2010-03-04
ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2006-06-23
- VIN: 1FDAF56P34E
- Components: ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL
- Summary: TL*THE CONTACT OWNS A 2004 FORD F550 SD. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 45- 55 MPH. THE ENGINE STALLED WITHOUT WARNING. THE ENGINE FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. THE FAILURE WAS CONTRIBUTED TO THE FUEL INJECTOR WHICH WAS REPLACED ON THREE SEPARATE OCCASIONS. THE FAILURE CONTINUED WITH NO RESOLUTIONS. THE FAILURE MILEAGE WAS 25,000. THE CURRENT MILEAGE WAS 184,602. UPDATED 12/08/10. *LJ THE RADIATOR HOSE WAS REPLACED. UPDATED 12/13/10
2009-09-25
ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-09-24
- VIN: 1FDAX57P84E
- Components: ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL
- Summary: DISCOVERED MY F550 SUPERDUTY 6.0 DIESEL AT 94000 MILES WITH 8 MONTHS OVER ITS WARRANTY HAD AN EXHAUST LEAK COMING FROM BOTH SIDES OF ITS 6.0 LITER DIESEL ENGINE EXHAUST MANIFOLDS. THESE FUMES WERE COMING INTO THE PASSENGER COMPARTMENT AT IDLE. AT THE SAME MILEAGE, DEALER DISCOVERED THAT ENGINE HAD OIL IN COOLANT AND THAT ITS ENTIRE PASSENGER SIDE INJECTORS WERE MALFUNCTIONING ALONG WITH THE FUEL PUMP AND ITS REGULATOR. EXCESSIVE FUEL IN ENGINE, RUNNING VERY LEAN COULD CAUSE ENGINE TO CEASE WHILE DRIVING. DEALER ADVISED THAT OIL IN COOLANT IS COMMON FOR THESE ENGINES AND THAT THIS CAUSES A OTHER MALFUNCTIONS SUCH AS HEAD GASKETS TO GO. THE EXHAUST MANIFOLDS WERE REPAIRED AT APPROX. $1172. THE OTHER ENGINE WORK WAS NOT REPAIRED AS OF YET DUE TO IT COSTING APPROX. $4240. THE HEAD GASKET WORK WOULD COST ANOTHER $6000. FORD SAID IT WOULD NOT COVER THE REPAIRS BECAUSE I WAS THE SECOND OWNER. BBB COMPLAINT FILED AND IN SEARCH FOR CLASS ACTION LAW SUIT TO COVER REPAIRS ONLY. *TR
2009-06-22
ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2009-06-16
- Fire: 1
- VIN: 1FDAW56P54E
- Components: ELECTRICAL SYSTEM
- Summary: TL*THE CONTACT OWNS A 2004 FORD F550. TWO HOURS AFTER THE VEHICLE WAS PARKED, IT CAUGHT FIRE. THE CONTACT STATED THAT IT WAS AN ELECTRICAL FIRE INSIDE THE CAB THAT DID NOT SEEM TO AFFECT THE ENGINE. THE FIRE WAS NOT REPORTED TO THE FIRE DEPARTMENT OR POLICE. THE CONTACT USED WATER AND A FIRE EXTINGUISHER TO EXTINGUISH THE FLAMES. THE VEHICLE HAS NOT BEEN TAKEN TO A DEALER OR MECHANIC AND HAS NOT LEFT THE SCENE OF THE FIRE. THE CURRENT AND FAILURE MILEAGES WERE 50,000.
2009-02-17
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2008-12-12
- VIN: 1FDAF56FX3E
- Components: FUEL SYSTEM, DIESEL
- Summary: I OWN TWO 2004 FORD F-550 AND ONE 2003 F-550 SUPERDUTY TRUCKS. INTERIOR FUEL TANK COATING IS DE-LAMINATING AND RUSTING AT AROUND 100,000 MILES. VEHICLES STOP WITHOUT ANY WARNING. SILVERY MATERIAL IN WATER SEPARATOR AND FUEL FILTERS. I KNOW OF SEVERAL VEHICLE OWNERS THAT HAVE THIS SAME PROBLEM AND FORD WILL DO NOTHING. MY VEHICLES STOP SUDDENLY IN HEAVY TRAFFIC AND WE WERE LUCKY NO ONE WAS INJURED. I HAVE REPLACED THE 2003 AND ONE 2004 TANK ASSEMBLY. OTHER 2004 IS SHOWING SILVERY RESIDUE ALSO. I KNOW OF A DEALER IN ST LOUIS MO., THAT HAS REPLACED MANY TANKS FOR CUSTOMERS WITH THE SAME PROBLEM. THIS IS A DEFECTIVE TANK COATING AND FORD SHOULD BE HELD RESPONSIBLE. IT IS MY UNDERSTANDING THEY (FORD) HAVE KNOWN OF THIS ISSUE SINCE 2005 AND WILL DO NOTHING. DO PEOPLE NEED TO BE HURT/KILLED BEFORE ACTION IS TAKEN? IS FORD STILL MAKING THESE TANKS WITH THE DEFECTIVE COATING, IF SO THEY SHOULD BE STOPPED ASAP BEFORE SOMEONE GETS KILLED BECAUSE A VEHICLE STALLS WITHOUT WARNING. THERE IS A TSB ON THE FUEL TANK VENT, MY VEHICLES HAVE BEEN TO FORD DEALERS AND THIS WAS NEVER BROUGHT TO MY ATTENTION. DO I HAVE TO ALWAYS ASK IF THERE IS A RECALL, TSB OR WHATEVER OR AM I AT FORD'S MERCY. SMACKS OF A COVER UP AND WILLFUL NEGLIGENCE. *TR
2004 Ford F-550 sd recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 3 recalls for different components of the 2004 Ford F-550 sd.
2011-07-13
- Manufacturer: FORD MOTOR COMPANY
- Components: EXTERIOR LIGHTING:TAIL LIGHTS
- Summary: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
- Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
- Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
2007-08-28
- Manufacturer: CEQUENT ELECTRICAL PRODUCTS
- Components: EQUIPMENT:ELECTRICAL
- Summary: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
- Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
- Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
2005-06-10
- Manufacturer: FORD MOTOR COMPANY
- Components: ELECTRICAL SYSTEM:WIRING
- Summary: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
- Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
- Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Additional sources
More sources of information about 2004 Ford F-550 sd problems:
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