2005 Ford F-550 sd problems
The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.
Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.
Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.
The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.
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Common 2005 Ford F-550 sd problems
Based on the complaints from owners of the 2005 Ford F-550 SD, several common problems have been reported:
- Misfiring, Hesitation, and Stalling: Another common problem reported was the vehicle misfiring, hesitating, and stalling while driving, with the maintenance light illuminating. This issue recurred over several years and required multiple visits to the dealer for diagnosis and repairs related to injectors, oil pump, intake gasket, crank shift, and engine components.
- Unintended Acceleration: Some owners experienced instances where the vehicle accelerated on its own while parking, requiring the driver to apply the brakes to stop the vehicle. This issue was reported without a specific resolution mentioned in the complaints.
- Injection Control Pressure Sensor Failure: Owners reported issues with the injection control pressure sensor failing, leading to power loss and stalling while driving. Despite reviewing recall campaigns, some owners were informed that their vehicles were not included in the recall for this specific problem.
These problems highlight various issues faced by owners of the 2005 Ford F-550 SD, ranging from power loss and stalling to acceleration and sensor failures. Addressing these issues promptly and through proper diagnostics and repairs is crucial to ensure the safety and reliability of the vehicle.
How many miles per gallon does a 2005 Ford f550 diesel get?
Based on data from 3 vehicles, 202 fuel-ups and 64,002 miles of driving, the 2005 Ford F-550 Super Duty gets a combined Avg MPG of 10.13 with a 0.36 MPG margin of error.
What is the best Powerstroke engine?
The 6.7L Power Stroke V8 and the 7.3L Power Stroke V8 stand out as top choices for their exceptional power, reliability, and aftermarket support. The 6.9L V8 International Harvester IDI holds historical significance and remains a reliable option for those seeking a workhorse engine.
How much horsepower does a 2005 Ford f550 have?
Description. Make your work more productive with our 2005 Ford F-550 XL Regular Cab 4X4 Dually in Dark Shadow Grey Metallic. Powered by a 6.0 Liter Diesel V8 delivering 325hp paired with a 6 Speed SelectShift Automatic transmission.
What engine is in a Ford f550?
6.7L Power Stroke® V8 Turbo Diesel Engine
The available 6.7L Power Stroke® V8 Turbo Diesel with unique inverse-flow configuration (inboard-mounted exhaust manifolds and turbocharger).
Are 2005 6.0 Powerstroke a good engine?
with a factory VGT turbocharger, the 6.0 made 325 horsepower and 570-foot pounds of torque which was respectable for the time but not outrageous numbers by any means. Unfortunately, the 6.0 just isn't known for its power and reliability, it's really more known for all the problems that it had.
What year did Ford 6.0 diesel have problems?
6.0L Ford Power Stroke Engine - Every 6.0L Problem Solved
| 2003 - 2007 (ALL MODEL YEARS) | |
|---|---|
| COMMON PROBLEM/FAILURE: | CAUSE: |
| EGR valve sticking ('03 to early '04) | Carbon, soot buildup |
| EGR valve sticking (late '04 to '07) | Carbon, soot buildup |
| Blown head gasket | Head bolts stretch |
Is the 6.0 Powerstroke a bad engine?
Read: When left unmodified, the 6.0 Power Stroke was plenty reliable, if it was properly maintained. Problems with the 6.0 Power Stroke began to happen when enthusiasts started adding power to the engine.
How much horsepower does a 2005 Ford f550 have?
Description. Make your work more productive with our 2005 Ford F-550 XL Regular Cab 4X4 Dually in Dark Shadow Grey Metallic. Powered by a 6.0 Liter Diesel V8 delivering 325hp paired with a 6 Speed SelectShift Automatic transmission.
2005 Ford F-550 sd car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Ford F-550 sd problems, we found that the most common problems with these 2023 model year vehicles are:
- Fuel system problems
- Diesel problems
- Engine and engine cooling problems
- Electrical system problems
- Fuel/propulsion system problems
The graph below shows statistics for all 2005 Ford F-550 sd vehicle components and the number of complaints received.
Latest 25 complaints 2005 Ford F-550 sd
The NHTSA has received 32 complaints about various vehicle components related to the 2005 Ford F-550 sd. Below are the 25 most recent complaints reported for 2005 Ford F-550 sd vehicles.
2013-11-02
FUEL/PROPULSION SYSTEM PROBLEM
- Date Of Incident: 2013-10-31
- Components: FUEL/PROPULSION SYSTEM
- Summary: I WAS DRIVING MY TRUCK AND IT STARTED TO LOSE POWER LIKE IT WAS RUNNING OUT OF FUEL. THEN ALL OF A SUDDEN THE TRUCK JUST SHUT OFF. I COULDN'T GET THE TRUCK TO RESTART AT ALL. THE TRUCK WAS TOWED TO A GARAGE. WHEN I LOOKED IN TO THE FUEL TANK I FOUND THE INSIDE OF IT WAS PEELING APART. I CHECKED THE FILTER AND THEY BOTH WERE CLOGGED WITH THE LINING OF THE FUEL TANK. *TR
2013-09-10
ENGINE PROBLEM
- Date Of Incident: 2005-09-21
- VIN: 1FDAF56P45E
- Components: ENGINE
- Summary: TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE VEHICLE MISFIRED, HESITATED, AND STALLED WITH THE ILLUMINATION OF THE MAINTENANCE LIGHT. THE FAILURE RECURRED OVER THE COURSE OF 7 YEARS. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSIS ON SEVERAL OCCASIONS WHERE IT WAS STATED THAT THE INJECTORS, OIL PUMP, INTAKE GASKET, CRANK SHIFT, AND ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE PROBLEM PERSISTED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 30,000.
2013-05-29
FUEL/PROPULSION SYSTEM PROBLEM
- Date Of Incident: 2013-05-06
- Components: FUEL/PROPULSION SYSTEM
- Summary: TL* THE CONTACT OWNS A 2005 FORD F-550 SD. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER, WHO STATED THAT THE FAILURE WAS CAUSED BY A CLOGGED FUEL FILTER. THE FUEL TANK COATING PEELED OFF AND OBSTRUCTED THE FUEL FILTER. THE VEHICLE WAS REPAIRED BY REPLACING THE FUEL TANK AND THE FUEL FILTER. THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 40,000.
2013-05-20
ENGINE PROBLEM
- Date Of Incident: 2013-05-17
- VIN: 1FDAW56PX5E
- Components: ENGINE
- Summary: TL* THE CONTACT OWNS A 2005 FORD F550 SD. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS NOT TAKEN TO THE DEALER NOR WAS THE VEHICLE REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 53,000. *TR
2012-07-23
VEHICLE SPEED CONTROL PROBLEM
- Date Of Incident: 2012-04-17
- VIN: 1FAHP28195G
- Components: VEHICLE SPEED CONTROL
- Summary: TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED THAT WHILE PARKING, THE VEHICLE ACCELERATED ON ITS OWN. THE CONTACT HAD TO APPLY THE BRAKES TO STOP THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND STATED THAT THEY WERE GOING TO LOOK INTO THE FAILURE. THE FAILURE MILEAGE WAS 115.000 AND THE CURRENT MILEAGE WAS 120,000.
2012-02-03
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2008-09-10
- VIN: 1FDAF56P65E
- Components: ENGINE AND ENGINE COOLING
- Summary: TRUCK WAS PURCHASED BRAND NEW BY MY COMPANY IN 2005. THIS PROBLEM BEGAN IN 2008. I HAVE RECORDS OF PREVENTATIVE MAINTENANCE BEING DONE PER MANUFACTURER INSTRUCTIONS. I ALSO HAD THE PM DONE AT THE DEALERSHIP. THE CHIEF PROBLEM IS THE ENGINE HAS CONTINUAL POWER ISSUES WHICH INCLUDE STALLING, SHAKING, EXCESS SMOKING. THE ENGINE JUST STOPS RUNNING WHICH IS A HUGE SAFETY RISK WHILE DRIVING IT. SINCE 2008 THIS TRUCK HAS BEEN TO THE DEALERSHIP VIA TOW TRUCK FOR THE SAME CHIEF COMPLAINT AT LEAST 12 TIMES. EACH TIME THE DEALERSHIP WILL WORK ON THE EGR VALVE, THE EGR COOLER, THE OIL COOLER, THE ICP VALVE, INJECTORS, HEAD AND INTAKE GASKETS, THE COMPUTERS SHOOT CODES SUCH PO261, PO264, PO267, PO269, PO270 AND PO273, PO276, PO279, PO280 AND PO611. THIS TRUCKS ENGINE NEEDS RECALLED TO FIND THE MAIN PROBLEM. IT IS NOW 2012 MY TRUCK IS 7 YEARS OLD WITH JUST AT 100,000 MILES. THIS IS A DIESEL ENGINE 6.0 THEY ARE SUPPOSE TO LAST LONGER THAN GASOLINE ENGINES HOWEVER THIS ENGINE HAS MAJOR SAFETY RECURRING PROBLEMS THAT ARE DANGEROUS TO THE PUBLIC HIGHWAY AND THE PEOPLE DRIVING ON IT. IT ALSO HAS COST THOUSANDS OF DOLLARS IN UNSUCCESSFUL REPAIRS AND LOST WORK TIME FOR MY COMPANY. *KB
2011-11-15
FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2010-09-09
- VIN: 1FDAF56P55E
- Components: FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
- Summary: TRUCK STALLED I CHECK IT FUEL PUMP HAD STOP WORKING TOOK TO DEALER, NEXT TIME THE FICM WENT BAD I REPLACED IT DROVE GOOD FOR 1500 OR SO MILES THEN PROBLEMS AGAIN FORD SAID FUEL TANK RUSTING CAUSING FICM TO GO BAD AND CLOG INJECTORS FORD FIXED I ASKED ABOUT USE OF COOLENT THEY COULD NOT FIND ANY PROBLEM BUT I HAVE TO ADD ONE GALION EVERY WEEK AND TRUCK IS STARTING TO SMOKE! *TR
2011-05-20
FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2011-02-15
- VIN: 1FDAW56P35E
- Components: FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM
- Summary: TL*THE CONTACT OWNS A 2005 FORD F550. THE CONTACT STATED THE VEHICLE STARTED LOOSING POWER AND STALLING WHILE DRIVING. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THAT THE INJECTION CONTROL PRESSURE SENSOR FAILED. THE CONTACT REVIEWED NHTSA RECALL CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM: WIRING), BUT WAS TOLD BY THE MANUFACTURER THAT THEIR VEHICLE WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 148,000 AND THE CURRENT MILEAGE WAS 153,000. FUEL INJECTION CONTROL MODULE WAS REPLACED. UPDATED 08/31/2011 *LN
2011-05-18
SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2008-04-01
- VIN: 1FDAF57PX5E
- Components: SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM
- Summary: WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE REPLACED. IN APRIL AND MAY 2010, THE TRUCK STALLED AGAIN AND ALL THE INJECTORS WERE REPLACED. IN MARCH 2011, THE TRUCK STALLED AGAIN AND THE CAM SENSOR AND INJECTORS WERE REPLACED AGAIN. APRIL 2011, THE INJECTOR NEEDED TO BE REPLACED AGAIN. UPDATED 10/20/11 *BF
2011-03-21
TIRES PROBLEM
- Date Of Incident: 2010-12-18
- VIN: 1FDAW56P45E
- Components: TIRES
- Summary: I HAVE A 2005 FORD F550 CREW CAB WITH 36,000 MILES. THE VEHICLE IS FOR PERSONAL USE ONLY AND HAS NEVER HAD A HEAVY LOAD ON IT. MY VEHICLES ARE METICULOULY MAINTAINED AND TIRE PRESSURE CHECKED MONTHLY AND PRIOR TO ANY LONGER TRIP. TIRE PRESSURE WAS CHECKED THE DAY PRIOR TO THIS INCIDENT. WHILE DRIVING APPROXIMATELY 70 MPH ON THE FREEWAY, THE RIGHT FRONT TIRE SUSTAINED A FULL BLOWOUT, CAUSING DAMAGE TO THE FENDER/WHEELWELL AREAS. MY VEHICLE ALMOST ROLLED BUT WAS ABLE TO CORRECT IT WITHOUT A CRASH. ORIGINAL TIRES ARE CONTINENTIAL 225/70R 19.5 WITH EXCELLENT RUBBER STILL ON THE TIRES. VEHICLE WAS TOWED TO A GOODYEAR DEALER WHO SAID THE TIRE OBVIOUSLY HAD A DEFECT. INSPECTION OF THE OTHER TIRES REVEALED HEAVY CRACKS IN THE GROVES. HAD TO REPLACE THE TIRES FOR OBVIOUS SAFETY REASONS AT A SUBSTANTIAL COST. READ NUMEROUS COMPLAINTS WITH THIS TIRE. CONTINENTIAL SHOULD REIMBUSE THE COST OF THE TIRES AND THE COST OF THE REPAIRS TO MY TRUCK AND TOWING. TRIP WAS DELAYED 6 HOURS WHILE WAITING FOR THE TOW AND REPAIRS. I DO NOT HAVE THE DAMAGED TIRE, BUT HAVE SEVERAL PHOTOGRAPHS SHOWING THE DAMAGE. *TR
2011-02-22
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2011-02-01
- VIN: 1FDAF57P35E
- Components: FUEL SYSTEM, DIESEL
- Summary: TL*THE CONTACT OWNS A 2005 FORD F-550 SUPER DUTY. WHILE HAVING THE VEHICLE SERVICED AT AN AUTHORIZED DEALER FOR ENGINE FAILURES, THE CONTACT WAS TOLD THE FUEL TANK WAS RUSTING FROM THE INSIDE OUT. THE CONTACT WAS ALSO INFORMED THAT THE RUSTING OF THE FUEL TANK WAS CAUSING THE ENGINE FAILURES. THE VEHICLE WAS EXPERIENCING TROUBLES STARTING THE VEHICLE AS WELL AS A LOSS OF POWER WHILE DRIVING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 77,000.
2011-01-06
FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2010-12-24
- VIN: 1FDAF57PX5E
- Components: FUEL SYSTEM, DIESEL,ELECTRICAL SYSTEM
- Summary: 1. 2005 FORD F550 DIESEL TRUCK STALLING, ROUGH IDLE, LOSS OF POWER COMPLETELY. 2. THE DIESEL FUEL TANK IS DELAMINATING AND HAS CAUSED $6,000 WORTH IN DAMAGES. MY TRUCK STOPPED WORKING COMPLETELY AND WAS TOWED TO A FORD DEALERSHIP HERE IN HAWAII FOR DIAGNOSIS. MY F550 IS CURRENTLY COVERED WITH A SUPER DUTY DIESEL ENGINE CARE WARRANTY THAT COST OVER $3,000 YET FORD WILL NOT REPLACE THE DEFECTED TANK THAT HAS CAUSED THOUSANDS OF PROBLEMS NATIONWIDE TO DATE. THE TANKS NEED TO BE RECALLED AND INDIVIDUALS NEED TO BE REIMBURSED. FORD HAS TAKEN AWAY FROM OUR ECONOMY AND ENDANGERED OUR ROADS. 3. FUEL FILTERS, FUEL TANK, FUEL INJECTORS, FUEL PUMPS, FUEL PRESSURE REGULATORS, AND FUEL SENDERS ALL NEED TO BE REPLACED. THEY ARE PLANNING TO REPLACE THE FUEL TANK WITH THE SAME MANUFACTURED TANK. IT HAS ALREADY BEEN DOCUMENTED THAT THE PROBLEM WILL REOCCUR AS MANY HAVE HAD TO REPLACE THE TANK MORE THAN ONCE. FORD BLAMES BIODIESEL YET I HAVE NEVER USED BIODIESEL. THIS IS MANUFACTURED DEFECT. NO OTHER DIESEL TANKS ARE HAVING THIS PROBLEM ON A DAILY BASIS NATIONWIDE. *TR
2010-12-07
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2010-12-01
- VIN: 1FDAF56P05E
- Components: FUEL SYSTEM, GASOLINE
- Summary: TL* THE CONTACT OWNS A 2005 FORD F550. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE ENGINE STALLED WITHOUT WARNING. THE FAILURE WOULD OCCUR ON AN INTERMITTENT BASIS. THE VEHICLE WAS TOWED TO THE DEALER WHO INFORMED THE CONTACT THAT SHE WOULD NEED TO REPLACE THE FUEL INJECTOR CONTROL MODULE AND REGULATOR. THE FUEL INJECTOR CONTROL MODULE AND REGULATOR WERE REPAIRED. THE FAILURE RECURRED INTERMITTENTLY FOLLOWING REPAIRS. THE FAILURE MILEAGE WAS APPROXIMATELY 123,981.
2010-11-27
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2010-11-27
- VIN: 1FDAW57P35E
- Components: FUEL SYSTEM, DIESEL
- Summary: I OWN A FORD F 550 SD 2005, THIS TRUCK HAS HAD FUEL SYSTEM PROBLEM OFF AND ON SINCE I PURCHASED THREE YEARS AGO. BUT THIS PAST WEEK IT STARTED MISSING AND STOPPING ON ME IN TRAFFIC, I TOOK IT TO THE FORD DEALER AND I'M TOLD THAT THE FUEL TANK LINING IS COMING OFF AND DAMAGED THE FUEL PUMP, FILTERS AND INJECTORS, REPAIR TO COST $5,000. ALSO THAT THIS IS DUE TO THE EPA'S LOW SULFUR REQUIREMENT ON DIESEL FUELS. THIS MAY BE TRUE BUT FORD KNOW OF THIS WAY PRIOR TO THE START DATE OF THIS NEW FUEL AND STILL IS USING DEFECTIVE PARTS THAT THEY WILL NOT COVER UNDER WARRANTY OR A RECALL TODAY.... THIS PARTS FAILURE INCLUDE 2 FUEL TANKS, FUEL PUMP, FUEL FILTERS,AND INJECTORS ALL DAMAGED DUE TO A POOR TANK LINING OR COATING. *TR
2010-07-28
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2010-06-19
- VIN: 1FDAX56PX5E
- Components: FUEL SYSTEM, DIESEL
- Summary: TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED WHILE DRIVING AT 65 MPH, THE VEHICLE BEGAN TO INDEPENDENTLY DECREASE IN SPEED. THE CONTACT ATTEMPTED TO ACCELERATE BUT THE VEHICLE WOULD NOT RESPOND. THE CONTACT THEN SWITCHED TO THE REAR FUEL TANK YET THE FAILURE PERSISTED. HE ATTEMPTED TO SWITCH BACK TO THE FRONT FUEL TANK HOWEVER THE VEHICLE STALLED. THE CONTACT CONTINUED TO SWITCH FROM THE REAR TO THE FRONT FUEL TANK AND EACH TIME HE WOULD SWITCH TO THE FRONT FUEL TANK, THE VEHICLE WOULD STALL. THE CONTACT STATED HE ATTEMPTED TO CHANGE THE FUEL FILTER HOWEVER IT WAS SEVERELY CLOGGED WITH WHAT APPEARED TO BE PAINT. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FUEL TANK, FOUR FUEL INJECTORS AND THE FUEL LINES THAT WERE CONNECTED TO THE ENGINE BACK TO THE TANK. THE DEALER ADVISED THE FAILURE WAS CAUSED BY DE-LAMINATION OF THE FUEL TANK. THERE WERE NO RECALLS FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 90,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 95,400. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY INSPECTED THE FRONT FUEL TANK AND DISCOVERED THE COATING AND LINING WAS PEELING OFF INSIDE THE TANK, WHICH CAUSED FUEL SHORTAGE TO THE ENGINE. THE DEALER REPLACED THE FRONT FUEL TANK, FUEL FILTERS, FUEL REGULATOR, FUEL INJECTORS AND FLUSHED ALL THE FUEL LINES. UPDATED EVOQ 09/08/10*JB UPDATED 10/04/10. *LJ THE DEALER INSPECTED THE TANK AND FOUND THE LINING OF THE FRONT TANK PEELING OFF AND GETTING INTO THE FUEL TANK SYSTEM. THEY REPLACED THE FRONT TANK AND FLUSHED ALL OF THE FUEL LINES. ALSO, THE REAR TANK REVEALED PAINT FLAKING AND REPLACEMENT OF THAT TANK WAS REQUIRED. UPDATED 10/12/10
2010-06-07
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2010-06-01
- Components: ENGINE AND ENGINE COOLING
- Summary: THE CONTACT OWNS A 2005 FORD F-550. SHE STATED THAT ON JUNE 1, 2010, WHILE DRIVING 20 MPH, THE ENGINE OVERHEATED AND CONTACT HAD TO STOP THE VEHICLE AND REPLACED THE COOLANT FLUIDS. THE DEALER AND MANUFACTURER WAS CONTACTED AND ADVISED THAT THEY WERE NOT ABLE TO REPAIR THE FAILURE BECAUSE IT WAS NO LONGER UNDER WARRANTY. THE FAILURE AND CURRENT MILEAGE WERE 50,000..MR
2010-01-04
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-12-23
- VIN: 1FDAF56P35E
- Components: FUEL SYSTEM, DIESEL
- Summary: I AM CONTACTING YOU TO FILE A COMPLAINT WITH FORD MOTOR COMPANY REGARDING THE FUEL TANKS ON 450 AND F550 TRUCKS THAT WE OWN. I HAVE MORE THAN ONE VEHICLE THAT IS AND HAS BEEN AFFECTED BY THIS. THE FUEL TANKS ARE DEGRADING FROM THE INSIDE, CAUSING FUEL SYSTEM DAMAGE AND CREATING A HAZARD DUE TO THE FACT THAT AS LARGE AS THESE VEHICLES ARE THEY CAN BE DISABLED IN TRAFFIC. I DO UNDERSTAND THAT ANY VEHICLE COULD BE RENDERED DISABLED. HOWEVER THIS WOULD BE FOR A KNOWN CAUSE. FORD DEALERSHIPS ARE WELL AWARE OF THE PROBLEM AS ARE MANY TANK REPAIR FACILITIES IN NEW ENGLAND. I UNDERSTAND THROUGH RESEARCH THESE TANKS HAVE BEEN DEFECTIVE SINCE 1998. FORD IS TRYING TO SAY IT IS DUE TO BIO-DIESEL. IF YOU LOOKED INSIDE THE TANK, YOU WOULD SEE IT IS LIKE PAINT FLAKING OFF OF A WALL. THIS SITUATION HAS BEEN DOING DAMAGE TO PUMPS AND INJECTORS CAUSING BREAKDOWNS. FORD IS WELL AWARE OF THIS AND HAS DONE NOTHING TO RESOLVE IT TO THE BEST OF MY KNOWLEDGE. *TR
2009-09-23
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-09-07
- VIN: 1FDAF56P15E
- Components: FUEL SYSTEM, DIESEL
- Summary: TL* THE CONTACT OWNS A 2005 FORD F550 SD. THE CONTACT STATED BECAUSE THE LINING IN THE FUEL TANK HAS BECOME LAMENTED, IT CLOGS THE FUEL FILTER. AS A CONSEQUENCE FUEL NOT ONLY LEAKS, BUT THE ENGINE INTERMITTENTLY STALLS. HE CONTACTED THE DEALER, AND WAS ADVISED BY A TECHNICIAN THAT HE WOULD HAVE TO PAY $900.00 TO REPLACE THE FUEL TANK. NO REPAIRS WERE MADE. THE FAILURE AND CURRENT MILEAGES WERE 74,000.
2009-06-24
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-06-22
- VIN: 1FDAF56P25E
- Components: FUEL SYSTEM, DIESEL
- Summary: 2005 F-550 HAVING FUEL TANK LINER FAILURE PROBLEMS. *TR
2009-06-18
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-04-15
- VIN: 1FDAF56P25E
- Components: FUEL SYSTEM, DIESEL
- Summary: 2005 FORD F-550 FUEL TANK LINER FAILURES. TANK LINER COMING APART CAUSING THE FUEL TANK NEEDING TO BE RELINED, AND REPLACING THE FUEL PUMP AND FUEL FILTER. *TR
2009-06-17
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-06-13
- VIN: 1FDAF56P75E
- Components: FUEL SYSTEM, DIESEL
- Summary: WE OWN A 2005 FORD F-550 DIESEL TRUCK. WE ARE HAVING PROBLEMS WITH THE FUEL TANK DELAMINATING AND CAUSING THE FUEL FLOW TO STOP TO THE ENGINE. THIS IS A COMMON PROBLEM ON ALOT OF FORD DIESEL TRUCKS, FORD DOES NOT WANT TO TAKE RESPONSIBILITY FOR THE TANK DELAMINATION, CAUSING THE TRUCK TO STOP RUNNING. WE ARE HAVING TO PAY FOR THE REPAIR, EVEN THOUGH THE TRUCK IS STILL UNDER WARRANTY. THEY SAY THAT WE ARE RUNNING BIO-DIESEL THROUGH THE TRUCK AND THIS IS WHAT IS CAUSING THE LINER SEPARATION. *TR
2009-06-06
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-05-25
- VIN: 1FDAW56P56E
- Components: FUEL SYSTEM, DIESEL
- Summary: 1. THE TRUCK WAS LOSING POWER AND COULD BARLEY MAKE IT UP ANY HILL. 2. THE FUEL TANK IS DELAMINATING, ALUMINUM FLAKES ARE CLOGGING THE FILTERS AND INJECTORS. 3. INJECTORS WERE REPLACED ALONG WITH THE FUEL FILTERS. *TR
2009-05-12
POWER TRAIN PROBLEM
- Date Of Incident: 2009-05-01
- VIN: 1FDAF57P45E
- Components: POWER TRAIN
- Summary: ON 2005 FORD F-550, THE REAR AXLE SEAL IN PASSENGER SIDE LEAKS. BRAKES ARE COATED WITH GEAR OIL WHEN HIS OCCURS. FORD TSB # 05124 HAS BEEN DONE BUT DOES NOT WORK. MY VEHICLE HAS HAD FOUR REPAIRS ( 3 SEAL REPLACEMENTS AND 1 ATTEMPT AS PER TSB ) AND ALL HAVE FAILED. TRUCK HAS @ 24,000 MILES ON IT. *TR
2009-04-11
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-03-18
- VIN: 1FDAF57P45E
- Components: FUEL SYSTEM, DIESEL
- Summary: TRUCK STARTED LOSING POWER ON THE HIGHWAY. WOULD HARDLY CLIMB AN INCLINE. WE EXITED THE HIGHWAY, TRUCK WAS RUNNING WORSE, AND FINALLY STALLED OUT. IT WOULD ONLY RESTART AND RUN ROUGH FOR A MINUTE OR TWO AFTER LETTING IT SIT FOR A WHILE, AND THEN STALL AGAIN. I HAD TO GET THE TRUCK TOWED BACK TO MY SHOP. WE CHANGED THE FUEL FILTERS, AND THE ONE IN THE FRAME RAIL HAD A SILVER FLAKY SUBSTANCE INSIDE THE FILTER. I HAD TO PUT THE TRUCK ON A TRAILER, AND BRING IT TO THE DEALERSHIP. I WAS TOLD I NEEDED A NEW FUEL TANK, A NEW FUEL PUMP, NEW FUEL FILTERS, AND THE FUEL SYSTEM NEEDS TO BE FLUSHED. THEY SAID THEY ARE AWARE OF THE PROBLEM, AND THEY CALLED A WARRANTY REP. THEY REFUSED TO HELP ME. I CALLED FORD ROADSIDE ASSISTANCE, AND THEY REFUSED TO HELP ME. I NOW HAVE TO SPEND THOUSANDS TO FIX THIS. THE PARTS SALESMAN AT THE DEALERSHIP SAY THAT THIS HAPPENS ALL THE TIME, AND SOMETIMES THE REPLACEMENT TANKS DO THE SAME THING. I KNOW OF ABOUT A DOZEN OR A DOZEN AND A HALF FORD TRUCKS THAT HAVE HAD THIS EXACT PROBLEM. THERE IS ACTUALLY A DEALERSHIP IN CT THAT STOCKS A BUNCH OF THESE TANKS BECAUSE THIS HAPPENS SO MUCH. *TR
2008-10-23
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2008-09-22
- VIN: 1FDAF56P45E
- Components: ENGINE AND ENGINE COOLING
- Summary: ENGINE AND ENGINE COOLING:ENGINE:DIESEL MY FORD F550 HEAVY DUTY TRUCK EQUIPPED WITH DIESEL ENGINE, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL. I HEAR I'M NOT THE ONLY I KNOW FOR A FACT THE FORD HAS HAD MANY PROBLEM'S WITH THEIR ENGINE'S IF POSSIBLE I WOULD LIKE TO RETURN IT FOR A REFUND. *TR
2005 Ford F-550 sd recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 5 recalls for different components of the 2005 Ford F-550 sd.
2011-07-13
- Manufacturer: FORD MOTOR COMPANY
- Components: EXTERIOR LIGHTING:TAIL LIGHTS
- Summary: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
- Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
- Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
2007-08-28
- Manufacturer: CEQUENT ELECTRICAL PRODUCTS
- Components: EQUIPMENT:ELECTRICAL
- Summary: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
- Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
- Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
2005-06-10
- Manufacturer: FORD MOTOR COMPANY
- Components: ELECTRICAL SYSTEM:WIRING
- Summary: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
- Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
- Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
2005-06-09
- Manufacturer: FORD MOTOR COMPANY
- Components: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
- Summary: ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.
- Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
- Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
2005-04-06
- Manufacturer: FORD MOTOR COMPANY
- Components: STEERING:GEAR BOX:SHAFT PITMAN
- Summary: ON CERTAIN CHASSIS CAB TRUCKS, THE STEERING GEAR MAY HAVE SOME GEARS WITH A GEAR PISTON THAT WAS ASSEMBLED WITH AN INCORRECT RE-CIRCULATING BALL TUBE RETAINER. AN INCORRECT RETAINER MAY RESULT IN AN IMPROPERLY RETAINED RE-CIRCULATING BALL TUBE, WHICH MAY NOT KEEP THE RE-CIRCULATING BALLS IN PLACE DURING STEERING GEAR ACTUATION.
- Consequence: IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED STEERING OR POTENTIAL LOSS OF STEERING WHICH COULD RESULT IN A CRASH.
- Remedy: DEALERS WILL INSPECT THE STEERING GEAR FOR A SPECIFIC DATE CODE AND REPLACE IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON APRIL 4, 2005. OWNERS MAY CONTACT AT 1-800-392-3673.
Additional sources
More sources of information about 2005 Ford F-550 sd problems:
Q&A: 2005 Ford F-250 Super Duty - Common Issues & Solutions
https://www.justanswer.com/ford/7jadm-husband-2005-ford-f-250-super-duty-5-4l-built.html
Feb 2, 2013 ... My husband has a 2005 Ford F-250 Super Duty 5.4L (built in 2004) - Ran it about 3 miles, turned it off, wouldn't start.
F550 6.7 problems | Ford Powerstroke Diesel Forum
https://www.powerstroke.org/threads/f550-6-7-problems.245282/
Mar 15, 2012 ... I have read the the the turbo shaft breaking, like mine did, is common in 550s. :( Only thing good is ford service is doing a great job keeping ...
Q&A: 2013 Ford F-550 Super Duty Blower Motor Issues
https://www.justanswer.com/ford/hshh7-2013-ford-f-550-super-duty-couple-issues.html
Sep 27, 2021 ... My 2013 ford F-550 super duty has a couple of issues, only when it's hot. Idle rpm is erratic and intermittently a loud - Answered by a ...
was gonna buy a f550 dump, now i'm nervous.. - Ford Truck ...
https://www.ford-trucks.com/forums/1133707-was-gonna-buy-a-f550-dump-now-im-nervous.html
Jan 25, 2012 ... hearing all these issues with the engine problems really have me nervous. to drop 50k+ on a truck and then have to come up with 20k to fix a ...
O4 Instrument cluster problems. | The Diesel Stop
https://www.thedieselstop.com/threads/o4-instrument-cluster-problems.672778/
May 24, 2022 ... This is a professional rebuild service for the Ford Super Duty instrument cluster on 2005, 2006 and 2007 (F-250, F-350, F-450, F-550) vehicles.
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