2003 Ford F-450 sd problems

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The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.

Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.

Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.

The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.

2003 Ford F-450 sd

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Common 2003 Ford F-450 sd problems

The 2003 Ford F-450 Super Duty (SD) is known for several common problems, mainly associated with the 6.0L Power Stroke engine. One of the major problems is related to the cylinder heads, specifically the torque-to-yield head bolts. In an overboost condition, these bolts can lead to a blown head gasket and eventually a cracked cylinder head.

Another common problem with the 2003 Ford F-450 SD is related to the fuel system, specifically the protective shield on the fuel conditioning module. In some cases, the shield may have inadequate adhesion, allowing it to become dislodged. This can potentially lead to the engine stalling or not starting at all.

The 2003 Ford F-450 SD also has issues with the steering column. In some cases, the steering column upper shaft bolts may be missing or improperly tightened, which can result in possible separation of the steering column from the adjoining components.

Additionally, the 2003 Ford F-450 SD may have problems with the rearview camera. Degradation of the camera's anti-reflective lens coating can lead to a foggy or cloudy image, making it difficult to see what's behind the vehicle.

Lastly, the 2003 Ford F-450 SD may have issues with the driveshaft. Over time, a radial damper inside the driveshaft may move out of position, causing a driveshaft imbalance and potentially leading to a fracture.

These are some of the common problems with the 2003 Ford F-450 SD, based on complaints from owners and available recall information. Regular maintenance, clean oil filters, and fuel can help extend the longevity of the vehicle, but it's important to be aware of these potential issues and address them promptly if they arise.

2003 Ford F-450 sd engine

What year Ford f450 is best?

The Best Model Years to Buy a Ford F-450 Super Duty

With the 2022, you would only pay, on average, 100% of the price as new, with 100% of the vehicle's useful life remaining. The 2021 and 2019 model years are also attractive years for the F-450 Super Duty, and provide a relatively good value.

Is a 2003 6.0 Powerstroke good?

Read: When left unmodified, the 6.0 Power Stroke was plenty reliable, if it was properly maintained. Problems with the 6.0 Power Stroke began to happen when enthusiasts started adding power to the engine.

What year did Ford 6.0 diesel have problems?

6.0L Ford Power Stroke Engine - Every 6.0L Problem Solved

2003 - 2007 (ALL MODEL YEARS)
COMMON PROBLEM/FAILURE:CAUSE:
EGR valve sticking ('03 to early '04)Carbon, soot buildup
EGR valve sticking (late '04 to '07)Carbon, soot buildup
Blown head gasketHead bolts stretch

Why was the 6.0 Powerstroke bad?

Oil Cooler Problems

Oil must be cooled much more in the Powerstroke engine than in other diesel engines, so Ford equipped the 6.0L diesel engine with an oil cooler that is liquid-on-liquid. Dirt and debris clog the oil cooler which, in turn, causes the EGR cooler to fail, as well.

What year Ford f450 is best?

The Best Model Years to Buy a Ford F-450 Super Duty

With the 2022, you would only pay, on average, 100% of the price as new, with 100% of the vehicle's useful life remaining. The 2021 and 2019 model years are also attractive years for the F-450 Super Duty, and provide a relatively good value.

Is a 2003 6.0 Powerstroke good?

Read: When left unmodified, the 6.0 Power Stroke was plenty reliable, if it was properly maintained. Problems with the 6.0 Power Stroke began to happen when enthusiasts started adding power to the engine.

What engine is in a 2004 f450?

The diesel V8 in the 2004 F-450 is rated at 325 hp and 560 lb-ft of torque while the turbocharged V8 in the latest model is rated at 330 hp and 950 lb-ft of torque, which helped increase the towing capacity from 13,700 pounds to 17,500 pounds.

Does Ford make a 450 engine?

2023 Ford F-450 Engine Specifications

The standard 6.7L Power Stroke® turbo diesel engine produces a massive 1,050 pound-feet of torque, while the high-output 6.7L Power Stroke turbo diesel generates up to 1,200 pound-feet of torque.

2003 Ford F-450 sd car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford F-450 sd problems, we found that the most common problems with these 2023 model year vehicles are:

  • Fuel system problems
  • Diesel problems
  • Engine and engine cooling problems
  • Suspension problems
  • Tires problems

The graph below shows statistics for all 2003 Ford F-450 sd vehicle components and the number of complaints received.

2003 Ford F-450 sd complaints

The NHTSA has received 16 complaints about various vehicle components related to the 2003 Ford F-450 sd.

2013-05-06

FUEL SYSTEM, DIESEL PROBLEM

  • Date Of Incident: 2013-04-25
  • VIN: 1FDXX46FX3E
  • Components: FUEL SYSTEM, DIESEL
  • Summary: THE TRUCK BEGAN TO SHAKE AND LOSE POWER, EVENTUALLY NOT EVEN BEING ABLE TO STAY RUNNING. THE MECHANIC UPON REVIEW FOUND THE TANK LINER HAD DELAMINATED FROM INSIDE FUEL TANK AND HAD PLUGGED UP FUEL SENDER. BOTH NEEDED TO BE REPLACE AT A COST OF $2800, FORD DEALER STATED THERE WAS NOTHING THEY COULD DO. *TR
2010-07-20

FUEL SYSTEM, DIESEL PROBLEM

  • Date Of Incident: 2010-06-12
  • VIN: 1FDXW47P33E
  • Components: FUEL SYSTEM, DIESEL
  • Summary: THE EGR, FICM, AND INJECTORS ON THIS VEHICLE HAVE CAUSED TRAFFIC HAZARDS. WE CAN NOT PULL OUT WITHOUT THE ENGINE SPITTING AND SPUTTERING. WE HAVE REPLACE ALL OF THE ABOVE, SOME MORE THAN ONCE. LAST TIME IN TO THE FORD DEALER THEY SUGGESTED THAT WE USE A THINNER OIL TO LUBRICATE THE INJECTORS BETTER. THIS ALSO DOESN'T WORK. WE HAVE READ MANY PEOPLE ON THE INTERNET THAT HAVE THE SAME PROBLEM WITH THEIR DIESEL ENGINES SO WE KNOW IT'S NOT JUST OURS. WE PAID $8,000.00 TO REPAIR AND NOTHING IS BETTER. FORD REFUSES TO ADMIT THERE IS A PROBLEM. PLEASE HELP THOSE OF US THAT ARE STUCK WITH THESE TRUCKS. THE DATES OF INCIDENTS HAVE BEEN ONGOING. *TR
2010-06-03

SUSPENSION,FUEL SYSTEM, DIESEL PROBLEM

  • Date Of Incident: 2003-04-26
  • VIN: 1FDXW47P33E
  • Components: SUSPENSION,FUEL SYSTEM, DIESEL
  • Summary: TRUCK HAS NO POWER WHEN FIRST STARTING AND THE FRONT END SHIMMIES SOMETHING TERRIBLE. HARD TO CONTROL. *TR
2010-03-30

FUEL SYSTEM, DIESEL PROBLEM

  • Date Of Incident: 2009-10-07
  • VIN: 1FDXX47F83E
  • Components: FUEL SYSTEM, DIESEL
  • Summary: THE COATING ON THE INTERIOR OF FORD DIESEL FUEL TANKS CORRODES AND COLLECTS AS SEDIMENT IN THE FUEL SYSTEM. THE SEDIMENT, COLLECTS AT THE BOTTON OF THE FUEL TANK AND IS SUCKED INTO THE FUEL SYSTEM. THE FUEL LINES BECOME FOULED, THE FUEL PUMPS BECOME CLOGGED AND REQUIRE REPLACEMENT. AS THE COATING CONTINUES TO DETERIORATE, THE ONLY RECOURSE IT TO CHANGE THE FUEL TANK, THE SENSORS, AND ENTIRE FUEL DELIVERY SYSTEM. WE HAVE HAD 3 FORD VEHICLES F SERIES EXPERIENCE THIS PROBLEM. THE AVERAGE REPAIR IS APPROXIMATELY $2180 PER VEHICLE. WE ARE REPORTING THIS AS IT SEEMS TO BE A DEFECT IN ALL THE FORD DIESEL FUEL SYSTEMS. AS THE FUEL SYSTEMS BECOME CLOGGED, THE VEHICLES LOSE POWER WITHOUT WARNING AND CREATE A SAFETY ISSUE AND DRIVING HAZARD NOT ONLY TO THE VEHICLE OPERATOR BUT OTHER MOTORISTS.
2009-01-23

FUEL SYSTEM, DIESEL PROBLEM

  • Date Of Incident: 2008-12-20
  • VIN: 1FDXW46P13E
  • Components: FUEL SYSTEM, DIESEL
  • Summary: THE LINING OF THE FUEL TANK HAS BEEN FLAKING OFF INTO MY FUEL LINES, WHICH IS RESTRICTING MY FUEL FILTERS. BECAUSE OF THE LACK OF FUEL, 2 FUEL INJECTORS WENT BAD AND HAD TO BE REPLACED. AND THE TURBO WAS OVER COMPENSATING FOR THE LACK OF POWER, DUE TO FUEL SHORTAGE, SO THE TURBO HAD TO BE REPLACED AS WELL. NOW THAT WE HAVE FOUND THE SOURCE OF THE PROBLEM, THE FUEL TANK AND FUEL PUMP HAS TO BE REPLACED AS TOO. INTO THIS FOR $5000 ALREADY WITHOUT REPLACING THE TANK AND PUMP. NEED SOME HELP. *TR
2009-01-23

ENGINE AND ENGINE COOLING PROBLEM

  • Date Of Incident: 2006-09-01
  • VIN: 1FDXW46P13E
  • Components: ENGINE AND ENGINE COOLING
  • Summary: WHEN DRIVING DOWN A HILL WITH LOTS OF TURNS. THE TRUCK STALLED (SHUT OFF) ALL OF THE SUDDEN RIGHT BEFORE A TURN. LUCKILY WAS ABLE TO KEEP THE TRUCK ON THE ROAD AND RESTART THE TRUCK IN NEUTRAL. TOOK TRUCK STRAIGHT TO HANSEL FORD ASKED THEM TO TELL ME WHAT WAS WRONG WITH THE TRUCK. THEY CHECKED THE COMPUTER IN THE TRUCK, AND SAID THEY COULD NOT FIND ANYTHING AND DIDN'T KNOW WHAT TO TELL ME. *TR
2008-11-24

FUEL SYSTEM, DIESEL PROBLEM

  • Date Of Incident: 2008-11-21
  • VIN: 1FDXF46P93E
  • Components: FUEL SYSTEM, DIESEL
  • Summary: THE LINING OF THE DIESEL FUEL TANK FLAKED OFF WHICH CLOGGED THE FUEL FILTERS, WHICH RESULTED IN POOR ENGINE PERFORMANCE. *TR
2008-08-20

TIRES PROBLEM

  • Date Of Incident: 2008-08-13
  • VIN: 1FDXF46S93E
  • Components: TIRES
  • Summary: TL*THE CONTACT OWNS A 2003 FORD F450 SUPER DUTY. THE VEHICLE HAS DOUBLE COIN RADIAL TIRES, SIZE 225/70/19.5 (NA). THE TIRES WERE SERVICED BY AN INDEPENDENT TIRE MECHANIC AND TREAD SEPARATION WAS DISCOVERED IN SIX TIRES. THERE WERE FIVE TIRES WITH THE SAME DOT NUMBER. THE TIRES WERE REPLACED ON THE VEHICLE. THE FAILURE MILEAGE WAS 95,773 AND CURRENT MILEAGE WAS 96,343. UPDATED 10/16/08. *LJ THE TIRES WERE PRORATED. UPDATED 10/17/08. *JB
2008-08-20

TIRES PROBLEM

  • Date Of Incident: 2008-07-13
  • VIN: 1FDXF46S93E
  • Components: TIRES
  • Summary: TL*THE CONTACT OWNS A 2003 FORD F450 SUPER DUTY. THE VEHICLE HAS DOUBLE COIN RADIAL TIRES, SIZE 225/70/19.5 (NA). THIS COMPLAINT IS RELATED TO ODI NUMBER 10239016 REGARDING THE OTHER FIVE DEFECTIVE TIRES. THE TIRES WERE SERVICED BY AN INDEPENDENT TIRE MECHANIC AND TREAD SEPARATION WAS DISCOVERED IN SIX TIRES. THERE WAS ONE TIRE WITH A DIFFERENT DOT NUMBER. THE TIRES WERE REPLACED ON THE VEHICLE. THE FAILURE MILEAGE WAS 95,773 AND CURRENT MILEAGE WAS 96,343. UPDATED 10/16/08. *LJ UPDATED 10/20/08. *JB
2006-03-09

ENGINE AND ENGINE COOLING PROBLEM

  • Date Of Incident: 2004-01-19
  • VIN: 1FDXF47P13E
  • Components: ENGINE AND ENGINE COOLING
  • Summary: EVENTS LEADING TO FAILURE: TRUCK WAS PURCHASED ON 12-19-03 1.) ON 1-19-04 TRUCK HAD NO POWER, DEALER FOUND 2,3 INJECTOR SHORTED, DEALER REPLACED INJECTORS AND CHECKED BORE IN CYL HEAD PER HOTLINE. 2.)1-21-04 ENGINE WAS MISSING IN FIRE. DEALER REPLACED BOTH INJECTORS PER HOTLINE. O-RINGS BLOWN APART AND INJECTOR WONT SEAT, HOTLINE SUGGEST LOOKING AT BORE AND FOUND BURR IN BORE NOT ALLOWING INJECTOR TO SEAT . 3.) 2-23-04 ENGINE LOCKED UP ON HWY, FUEL COMING OUT OF EXHAUST. DEALER FOUND EXCESSIVE FUEL IN CYLINDERS AND TURBO, DEALER REMOVED ENGINE AND DISASSEMBLED. NO. 3 INJECTOR DAMAGED AND COPPER WASHER IN PIECES O-RING BLOWN APART. DEALER CHECKED DECK HEIGHT, REMOVED RODS AND PISTONS TO CHECK FOR BEING BENT, DEALER REPLACED NO. 3 PISTON AND ROD AND TURBO BEARINGS, WASHED OUT AND TESTED. 4.)10-26-04 STEERING FEELS FUNNY WHEN DRIVING DOWN HWY. DEALER INSPECTING STEERING AND STEERING STABILIZER LEAKING FLUID. DEALER REMOVED AND REPLACED STABILIZER SHOCK. 5.)2-03-05 STEERING WHEEL BINDS UP WHILE TURNING. DEALER CHECKED AND VERIFIED CONDITION FLOW , PITMAN ARM SEIZED FLUSH SYSTEM METAL IN FLUID. 6.) 7-19-05 ENGINE HARD TO START. WHISTLE NOISE COMING FROM ENGINE WHEN RPMS REV HIGH. DEALER PERFORM COMPLETE ENGINE DIAG. REMOVED TURBO AND REPLACED EBP SENSOR PER SSM AND VERIFIED REPAIR. 7.)11-02-05 ENGINE HARD TO START, MUST PLUG BLOCK HEATER IN TO START. DEALER CHECKED AND CYL. 5 MISSED. DEALER REMOVED AND REPLACED NO.5 INJECTOR,TURBO CHARGER. DEALER FOUND OIL CONTAMINATED DUE TO INJECTOR, DEALER REMOVED AND REPLACE 1,3 INJECTOR. 8.) HARD TO START AND DOES NOT HAVE OIL PRESSURE. NEW DEALER REPLACED HIGH PRESSURE OIL PUMP AND TURBO PEDESTAL, REPLACED NO. 3 INJECTOR. *NM
2005-06-16

STEERING,SERVICE BRAKES, HYDRAULIC PROBLEM

  • Date Of Incident: 2005-06-15
  • VIN: 1FDXF47S53E
  • Components: STEERING,SERVICE BRAKES, HYDRAULIC
  • Summary: DT: CONTACT STATES WHILE APPLYING THE BRAKES IT IS DIFFICULT TO TURN THE WHEEL LEFT OR RIGHT. THE HARDER THE BRAKE IS PRESSED THE HARDER IT IS TO TURN THE WHEEL UNTIL THE STEERING IS LOCKED UP. EVENTUALLY THE STEERING GEAR STARTED LEAKING, LEADING TO REPLACEMENT OF THE STEERING GEAR. THIS DID NOT REPAIR THE PROBLEM. *AK
2005-05-27

ENGINE AND ENGINE COOLING PROBLEM

  • Date Of Incident: 2005-05-20
  • VIN: 1FDXF46P13E
  • Components: ENGINE AND ENGINE COOLING
  • Summary: WHILE SITTING ON THE SCENE OF A MEDICAL EMERGENCY WITH ENGINE IDLING, THE ENGINE SHUTDOWN AND THEM WOULD NOT TURN OVER TO START(LOCKED UP)
2005-03-23

ENGINE AND ENGINE COOLING PROBLEM

  • Date Of Incident: 2004-04-05
  • Components: ENGINE AND ENGINE COOLING
  • Summary: THE MOTOR WAS LEAKING NUMEROUS AMOUNT OF OIL BETWEEN THE BLOCK WHICH COULD HAVE CAUSE THE VEHICLE TO OVERHEAT. CONSUMER TOOK VEHICLE TO THE DEALER FOR A NEW REPLACEMENT MOTOR, BUT THE PROBLEM RECURRED. *AK
2003-12-08

WHEELS PROBLEM

  • Date Of Incident: 2003-12-05
  • Components: WHEELS
  • Summary: WHILE DRIVING 65 MPH, BOTH REAR WHEEL LUGS NUTS CAME OFF THE TIRES, CAUSING THE TIRES TO DETACH FROM VEHICLE. CONSUMER MANAGED TO PULL OVER, AND HAD THE VEHICLE TOWED. DEALERSHIP WAS NOTIFIED, BUT THE PROBLEM WAS NOT RESOLVED.*AK
2003-05-09

UNKNOWN OR OTHER PROBLEM

  • Date Of Incident: 2024-11-24
  • VIN: 1FDXF46F53E
  • Components: UNKNOWN OR OTHER
  • Summary: PROBLEMS WITH THE ATTACK SETUP. MR THE VEHICLE DID NOT STOP IN A SAFE WAY. AND THE PROBLEM ONLY OCCURRED WHEN IT WAS TOWING. SCC. *JB
2003-04-23

SUSPENSION PROBLEM

  • Date Of Incident: 2024-11-24
  • VIN: 1FDXE45S73H
  • Components: SUSPENSION
  • Summary: THE VEHICLE WAS NOT PROPERLY ALIGNED WHICH CAUSED THE VEHICLE TO PULL TO THE LEFT. TWO TIRES WERE ALSO RUINED. THE DEALER WAS CONTACTED. *NLM

2003 Ford F-450 sd recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 6 recalls for different components of the 2003 Ford F-450 sd.

2011-07-13
  • Manufacturer: FORD MOTOR COMPANY
  • Components: EXTERIOR LIGHTING:TAIL LIGHTS
  • Summary: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
  • Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
  • Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
2009-10-13
  • Manufacturer: FORD MOTOR COMPANY
  • Components: VEHICLE SPEED CONTROL
  • Summary: FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
  • Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
  • Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
2007-12-05
  • Manufacturer: FORD MOTOR COMPANY
  • Components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL
  • Summary: ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
  • Consequence: IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.
  • Remedy: DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
2007-08-28
  • Manufacturer: CEQUENT ELECTRICAL PRODUCTS
  • Components: EQUIPMENT:ELECTRICAL
  • Summary: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
  • Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
  • Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
2007-03-06
  • Manufacturer: FORD MOTOR COMPANY
  • Components: VEHICLE SPEED CONTROL
  • Summary: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
  • Consequence: OVERHEATING COULD RESULT IN SMOKE, BURN, OR AN UNDERHOOD FIRE.
  • Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON MARCH 12, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017, 05V388, AND 06V286)
2004-07-07
  • Manufacturer: FORD MOTOR COMPANY
  • Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY
  • Summary: ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES, THE ENGINE GROUND STUD THAT ATTACHES THE NEGATIVE BATTERY TERMINAL EYELET TO THE ENGINE BLOCK MAY BE LOOSE.
  • Consequence: IF THE GROUND WIRE IS LOOSE, ELECTRICAL CURRENT MAY FLOW TO THE RADIO SUPPRESSION STRAP CAUSING IT TO HEAT AND POTENTIALLY MELT OR IGNITE ADJACENT COMPONENTS WHICH COULD RESULT IN A FIRE.
  • Remedy: DEALERS WILL REPLACE THE ENGINE GROUND STUD AND THE RADIO SUPPRESSION STRAP AND ADJACENT COMPONENTS WILL BE INSPECTED FOR DAMAGE AND REPLACED, IF NECESSARY. THE RECALL BEGAN ON JULY 23, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
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Additional sources

More sources of information about 2003 Ford F-450 sd problems:

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Bought a 2004 F450 6.0 L - had no idea about 6.0L problems - Ford ...
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