Ford F-250 sd problems

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The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.

Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.

Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.

The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.

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Common Ford F-250 sd problems

The Ford F-250 Super Duty is a popular heavy-duty pickup truck, but like any vehicle, it has its share of common problems. Here are three major issues that F-250 owners have reported based on search results:

  • Engine Troubles:
    Engine issues are a common complaint among Ford F-250 owners. The 2006 model stands out as the worst iteration for engine problems, with specific issues including EGR failure, stalling engine while driving, and sudden loss of power. These engine troubles can be costly and inconvenient for drivers, as they may require expensive replacements or repairs.
  • Suspension Issues:
    Suspension problems are another concern for F-250 owners, particularly in the 2006 and 2011 models. Issues include death wobble, hyper shaking, and shaking and loss of control. These suspension difficulties can lead to an inability to control the vehicle and may result in expensive repairs.
  • Steering Difficulties:
    Steering issues have been reported in several versions of the Ford F-250, with the 2017 model being the most prominent. Problems include wobbles when steering and locking up the steering wheel. These control issues also correlate with the suspension difficulties mentioned earlier.

In addition to these issues, the 2019 Ford F-250 has faced specific complaints, such as the death wobble, which can be a frightening experience for drivers. One owner reported that the death wobble was so severe that it felt like a miracle they didn't crash.

While the Ford F-250 Super Duty is a capable heavy-duty pickup truck, it is essential to be aware of these common problems to make an informed decision when purchasing a used model. Regular maintenance and inspections can help identify and address these issues before they become significant problems.

Ford F-250 sd

What years of F-250 to avoid?

The Ford F-250 years to stay away from include:

  • 2002.
  • 2006.
  • 2008.
  • 2011.
  • 2017.

What does SD mean on Ford F-250?

What “Super Duty” Means. “Super Duty” is simply a way to distinguish these trucks from the base model in the Ford Series: the F-150. Not only that, but the bodywork and chassis are both different from the F-150 as well simply because these are bigger trucks.

What is considered high mileage for a F-250?

Ford's F-Series pickups are the most popular truck in America, and Ford trucks have a reputation for reliability. Like with the Duramax and Cummins engines, these engines can often last up to 500,000 miles. However, anything over 350,000 miles is usually considered high mileage for a Powerstroke engine.

How many miles per gallon does a Ford F-250 SD get?

Based on data from 117 vehicles, 6,568 fuel-ups and 2,013,652 miles of driving, the 2022 Ford F-250 gets a combined Avg MPG of 13.24 with a 0.11 MPG margin of error.

Percentage distribution of complaints by Ford F-250 sd years

We have researched Ford problems and analysed all the complaints filed against Ford F-250 sd cars and compiled the top 5 most problematic Ford F-250 sd model years:

Below you can see the percentage distribution of known problems by Ford F-250 sd model years.

Distribution of the number of complaints by Ford F-250 sd years

We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:

Ford F-250 sd car problems categorized by type of issue

After analysing all complaints related to Ford F-250 sd , it was concluded that the most common issues with these cars are:

  • Engine and engine cooling problems
  • Suspension problems
  • Steering problems
  • Electrical system problems
  • Tires problems

The graph below shows statistics for all Ford F-250 sd vehicle components and the number of complaints received.

Distribution of the number of complaints where the accident occurred by F-250 sd model years

A total of 86 complaints were registered in which the accident occurred. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with fire by F-250 sd model years

There were a total of 124 complaints that resulted in a fire. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with injuries by F-250 sd model years

There were a total of 92 complaints that resulted in a injuries. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with deaths by F-250 sd model years

There were a total of 8 complaints that resulted in a death. In the graph you can see the distribution of the number of complaints by model year.

The NHTSA has received 2197 complaints about various vehicle components related to the Ford F-250 sd . Below are the 25 most recent complaints reported for Ford F-250 sd vehicles.

Latest 25 complaints

Ford F-250 sd 2023
  • Date Of Incident: 2024-10-15
  • Date Complaint: 2024-10-15
  • VIN: 1FT8W2BA0PE
  • Components: POWER TRAIN,ENGINE
  • Summary: Ford Has yet to update VIN Lists for 24B27 engine update.
Ford F-250 sd 2024
  • Date Of Incident: 2024-09-26
  • Date Complaint: 2024-09-26
  • VIN: 1FT8W2BTXRE
  • Components: UNKNOWN OR OTHER
  • Summary: Sunroof exploded for no apparent reason while driving down highway. There were no warnings or symptoms indicating that the glass was compromised prior to it exploding. Local Ford dealer said that there were no known issues reported with glass by the manufacturer.
Ford F-250 sd 2023
  • Date Of Incident: 2024-08-30
  • Date Complaint: 2024-09-13
  • VIN: 1FT8W2BN9PE
  • Components: POWER TRAIN
  • Summary: What component or system failed or malfunctioned, and is it available for inspection upon request? The Variable Displacement Oil Pump delivers oil to the engine at low pressure/capacity during idle conditions. Routine occurrences of prolonged idle time may result in excess wear to the engine camshaft lobes and valve tappet surfaces due to reduced lubrication. Overtime, the engine may progressively run rough due to cylinder misfire. Additionally, customers may hear engine tapping noises and the Check Engine Light may illuminate. This causes delamination of the lifters and camshaft which sends metal throughout the engine causing total engine failure and this requires a completely new engine. How was your safety or the safety of others put at risk? Beyond the financial implications, A sudden breakdown on a busy road can lead to dangerous situations, putting both me and other drivers at risk. Additionally, driving a vehicle with a compromised engine can result in further damage and potentially cause accidents. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes there are many forums and videos online about this issue in the 7.3 Godzilla engine produced by ford. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? My vehicle is currently at the dealership for repairs which they said they are unable to do so I will be taking it to another dealership next week. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? In my vehicle there was no CEL but in other customers vehicles the CEL will appear if the problem is not caught soon enough.
Ford F-250 sd 2024
  • Date Of Incident: 2024-08-20
  • Date Complaint: 2024-09-08
  • VIN: 1FT8W2BM6RE
  • Components: EXTERIOR LIGHTING
  • Summary: Headlights on new Platinum 2024 F250--when driving at night there are several issues. On low beam there is a black line that shows up across the upper view. On high beam the black line is even more prominent and shapes start showing up in the lights. Squares first then as you drive and turn they change to V, M and X shapes. (see pictures). The truck has 560 miles on it and it has been to the Ford dealership twice. They are saying that there is nothing wrong with the lights, and these lights are the new projector lights from Ford. They even pulled another Platinum 2024 F250 next to mine to compare the lights and they are the same (see pictures) I am not getting anywhere with Ford, our local dealership is trying, but Ford is not helping them. I even made a call to customer service on 8/22/24. They told me that I need to go to another dealership and get a second opinion. These lights are very distracting with shapes moving across your line of vision and could be distracting to other vehicles. Also, there are totally blacked out areas on the sides, we live in a high deer population area, being able to see in the ditches is imperative. I do not want to drive at night due to it being unsafe. Truck is available for inspection upon request. Its just parked for now until we can get the lights changed or Ford does a recall. This is my second complaint filed online. I never got a call back from the first complaint.
Ford F-250 sd 2023
  • Date Of Incident: 2024-08-27
  • Date Complaint: 2024-09-01
  • Fire: 1
  • VIN: 1FT7W2BTXPE
  • Components: ENGINE
  • Summary: The engine had a life threatening malfunction. Currently, there are arrangements being made to move the truck to my insurance company's property. I'm sure my insurance company would allow and arrange a site visit to inspect the truck. It happened so fast and without warning, we were blessed that we were able to escape the truck without losing our lives or getting severely burned. Anyone who helped or passed by was put at risk due to the fire or possible explosion that could have accrued from the truck fuel tank or trailer propane bottles. The fire inspector and insurance company have conducted there preliminary inspections and are in the process of writing up their reports. There was no warning lamp, message or symptom of a engine problem or failure prior to the engine bursting into flames, but the only warning that accrued after the engine caught fire, was the engine was being shut off.
Ford F-250 sd 2024
  • Date Of Incident: 2024-08-19
  • Date Complaint: 2024-08-23
  • VIN: 1FT8W2BM6RE
  • Components: EXTERIOR LIGHTING
  • Summary: Headlights on new Platinum 2024 F250--when driving at night there are several issues. On low beam there is a black line that shows up across the upper view. On high beam the black line is even more prominent and shapes start showing up in the lights. Squares first then as you drive and turn they change to V, M and X shapes. (see pictures). The truck has 560 miles on it and it has been to the Ford dealership twice. They are saying that there is nothing wrong with the lights, and these lights are the new projector lights from Ford. They even pulled another Platinum 2024 F250 next to mine to compare the lights and they are the same (see pictures) I am not getting anywhere with Ford, our local dealership is trying, but Ford is not helping them. I even made a call to customer service on 8/22/24. They told me that I need to go to another dealership and get a second opinion. These lights are very distracting with shapes moving across your line of vision and could be distracting to other vehicles. Also, there are totally blacked out areas on the sides, we live in a high deer population area, being able to see in the ditches is imperative. I do not want to drive at night due to it being unsafe. Truck is available for inspection upon request. Its just parked for now until we can get the lights changed or Ford does a recall.
Ford F-250 sd 2023
  • Date Of Incident: 2024-06-15
  • Date Complaint: 2024-08-07
  • VIN: 1FT7X2BA1PE
  • Components: ENGINE
  • Summary: Upon starting the vehicle the engine made a rattling noise.I turned it off and restarted it and the noise continued. Turned it off again and the noise stopped. Brought it the dealer with a video/recording on my wifes phone so they could hear the noise. The truck was there over a week with the service writer saying they could not duplicate it. The truck was there a few more days before the service writer told me they received a service bulletin instructing them to up the pressure on the oil pump. They did that and told me the truck was fixed.I went out yesterday and the noise has returned, again my wife recorded the noise. Bringing it back again to the dealer. We are afraid to use this truck as we dont want to have an engine failure. This has also been to the dealer for brake squealing and the instrument cluster going totally blank, again being told it cant be duplicated. this truck has 3400 miles on it.
Ford F-250 sd 2024
  • Date Of Incident: 2024-07-19
  • Date Complaint: 2024-07-22
  • VIN: 1FT8W2BM7RE
  • Components: ELECTRICAL SYSTEM
  • Summary: vehicle’s APIM MALFUNCTIONED and caused the rear-traffic alert to malfunction as well as a number of the vehicle’s other features such as its navigation, radio, HVAC, cruise control ETC. took it to the dealership and they tried to robot system, Dealership stated reboot failed and the would load it on a thumb drive and I can try to upload it from there. I stated I wanted the APIM replaced, and they said let's try thi route first.
Ford F-250 sd 2023
  • Date Of Incident: 2024-06-24
  • Date Complaint: 2024-07-06
  • VIN: 1FT8W2BT3PE
  • Components: ELECTRICAL SYSTEM,UNKNOWN OR OTHER,LANE DEPARTURE
  • Summary: 7 Pin Trailer Connector is not transfering power to trailer needs to be repair under warranty vehicle around 17000 miles No rapair was done at Mossy Ford dealer spend 5 days without vehicle Dealership provide me a diagram in order I repleace fuse by myself. no repairs was done problem persist
Ford F-250 sd 2023
  • Date Of Incident: 2023-08-01
  • Date Complaint: 2024-06-18
  • VIN: 1FT7W2BN8PE
  • Components: ENGINE
  • Summary: The contact owns a 2023 Ford F-250 SD. The contact stated that upon starting the vehicle, he heard an abnormal clicking sound emanating from the engine compartment. No warning lights were illuminated. The vehicle was taken to the dealer, who was unable to diagnose a failure. The vehicle was not repaired. After investigating the failure, the contact related the failure to Customer Satisfaction Program: 20B27. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 6,500.
Ford F-250 sd 2023
  • Date Of Incident: 2024-04-10
  • Date Complaint: 2024-04-23
  • VIN: 1FT8W2BNXPE
  • Components: STEERING,SUSPENSION
  • Summary: The contact owns a 2023 Ford F-250 SD. The contact stated that when the steering wheel was turned to the left, the steering wheel made popping sounds. The vehicle was taken to the dealer. The contact stated that an unknown repair was completed; however, while driving at undisclosed speeds, the vehicle drove over uneven ground and the vehicle was violently shaking. The contact stated that the shaking had worsened, and the vehicle experienced the death wobble. The vehicle was taken to the dealer. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 40,000.
Ford F-250 sd 2023
  • Date Of Incident: 2023-10-26
  • Date Complaint: 2024-03-19
  • VIN: 1FT8W2BT1PE
  • Components: POWER TRAIN
  • Summary: I had my truck inspected for this recall on October 26, 2023 and as of today they are telling me that the parts are on backorder so the recall has not been completed. Manufacturer Recall Number23S49 NHTSA Recall Number23V595 Recall StatusRecall Incomplete
Ford F-250 sd 2023
  • Date Of Incident: 2023-11-10
  • Date Complaint: 2024-03-15
  • VIN: 1FT8W2BTXPE
  • Components: POWER TRAIN,ELECTRICAL SYSTEM,SERVICE BRAKES
  • Summary: there hasn't been an incident per say and these might not be a safety concern. however i would like to list my grievances here just so there's documentation. my radio has some type of glitch where the phone calls get static like its digital, also the mirrors don't fold in all the time when locked with the key fob, the brakes have squeaked since day 1 and the grab handle in the tailgate just slides right out when the steps are pulled out. again i don't think this really qualifies for dangerous
Ford F-250 sd 2023
  • Date Of Incident: 2023-09-01
  • Date Complaint: 2024-03-11
  • VIN: 1FT8W2BT0PE
  • Components: ENGINE AND ENGINE COOLING
  • Summary: The contact owns a 2023 Ford F-250. The contact stated that while driving at various speeds, the vehicle hesitated upon depression of the accelerator pedal without warning. The vehicle was taken to the local Ford dealer on numerous occasions where various software updates and maintenance checks were performed on the vehicle; however, the failure persisted after each repair. Recently, the contact stated that while the vehicle was idling, there was an abnormal ticking sound coming from the engine compartment. The contact's friend tested the vehicle by placing the vehicle into park and depressing the accelerator pedal; both the contact and the friend noticed that the vehicle would inch forward despite the vehicle being in park. Both the dealer and the manufacturer were notified of the failure but neither offered any assistance. The manufacturer referred the contact to the NHTSA Hotline. The vehicle was not repaired. The failure mileage was approximately 400.
Ford F-250 sd 2023
  • Date Of Incident: 2024-02-09
  • Date Complaint: 2024-02-09
  • VIN: 1FT8W2BN2PE
  • Components: POWER TRAIN,SERVICE BRAKES
  • Summary: During the 1st 20 min or so of operation the truck tries to "high idle" when in gear. This forces the operator use excessive brake pressure to keep the vehicle stopped. There have been several times my leg gets tired of holding the brake pedal down so hard the truck will creep forward unintentionally. The brakes grunt due to excessive force trying to keep the truck stopped. The dealer blows it off as normal, saying the truck is doing what its supposed to. I don't think the truck should be allowed to high idle in gear. I am afraid that I am going to accidently roll forward and hit someone. I have driven other 3/4 ton trucks and the ford 7.3 engine this is the only one that does this. I called ford and they said there is nothing to do if the dealership says the truck is operating properly.

Latest 5 recalls Ford F-250 sd

The National Highway Traffic Safety Administration (NHTSA) has issued 108 recalls for different components of the Ford F-250 sd.You can explore the year of the Volkswagen Jetta you are interested in by selecting it from the list.

  • Model: Ford F-250 sd 2023
  • Report Received Date: 2023-12-15
  • Manufacturer: Ford Motor Company
  • Components: STEERING:COLUMN
  • Summary: Ford Motor Company (Ford) is recalling certain 2023 F-150 and Ford SD F250, F350, F450, F550, and F600 vehicles. The steering wheel clock spring may have an insufficient weld, causing a loss of electrical connection to the driver's frontal air bag.
  • Consequence: A deactivated air bag will not deploy during a crash, increasing the risk of injury.
  • Remedy: Dealers will inspect and replace the clock spring as necessary, free of charge. Owner notification letters were mailed on May 3, 2024. Owners may contact Ford customer service at 1-866-436-7332.
  • Model: Ford F-250 sd 2023
  • Report Received Date: 2023-08-25
  • Manufacturer: Ford Motor Company
  • Components: POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT
  • Summary: Ford Motor Company (Ford) is recalling certain 2023 Super Duty F250 and F350 vehicles equipped with single rear wheels and a 10.5-inch rear axle shaft. The left rear axle shaft may have been improperly heat-treated during manufacturing and may break.
  • Consequence: A broken rear axle shaft can result in a loss of drive power or vehicle rollaway when the vehicle is placed in park. Either of these scenarios can increase the risk of a crash.
  • Remedy: Dealers will inspect the left rear axle shaft date code and replace the axle shaft as necessary, free of charge. Owner notification letters were mailed October 17, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S49.
  • Model: Ford F-250 sd 2023
  • Report Received Date: 2023-08-11
  • Manufacturer: Ford Motor Company
  • Components: BACK OVER PREVENTION:DISPLAY FUNCTION
  • Summary: Ford Motor Company (Ford) is recalling certain 2023 F-Super Duty F250, F350, and F450 vehicles equipped with the Pro Trailer Hitch Assist feature. The default rearview camera image may not be displayed when using the Pro Trailer Hitch Assist feature.
  • Consequence: An incorrect rearview camera image can reduce the driver's view of what is behind the vehicle, increasing the risk of a crash or injury.
  • Remedy: Dealers will update the Advanced Drive Assistance System (ADAS) module software, free of charge. Owner notification letters were mailed December 5, 2023. The remedy is anticipated to be ready by 4th Quarter 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S46.
  • Model: Ford F-250 sd 2023
  • Report Received Date: 2023-07-21
  • Manufacturer: Ford Motor Company
  • Components: STRUCTURE:BODY:DOOR
  • Summary: Ford Motor Company (Ford) is recalling certain 2023 Super Duty F250, F350, F450, and F550 vehicles. If the driver and front passenger door module experiences a low power condition and resets while the window is moving, the anti-pinch function may not detect an obstacle near the top edge and may not automatically reverse direction.
  • Consequence: A window that does not automatically reverse when an obstruction is encountered increases the risk of injury.
  • Remedy: Dealers will update the software, free of charge. Owner notification letters were mailed August 28, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S37.
  • Model: Ford F-250 sd 2023
  • Report Received Date: 2023-07-21
  • Manufacturer: Ford Motor Company
  • Components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
  • Summary: Ford Motor Company (Ford) is recalling certain 2023 Escape, Super Duty F-250, Super Duty F-350, Super Duty F-450, and Super Duty F-550 vehicles equipped with a digital instrument panel cluster. The module may have been improperly soldered, preventing the instrument panel from illuminating. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays."
  • Consequence: An inoperable instrument panel cannot show critical safety information, such as the speedometer or warning lights, which may increase the risk of a crash.
  • Remedy: Dealers will replace the module or instrument panel as necessary, free of charge. Owner notification letters were mailed on November 4, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C25.

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