1996 Chevrolet Chevy van problems
The Chevrolet Van or Chevy Van (also known as the Chevrolet/GMC G-series vans and GMC Vandura) is a range of vans that was manufactured by General Motors from the 1964 to 1996 model years. Introduced as the successor for the rear-engine Corvair Corvan/Greenbrier, the model line also replaced the panel van configuration of the Chevrolet Suburban. The vehicle was sold both in passenger van and cargo van configurations as well as a cutaway van chassis that served as the basis for a variety of custom applications.
Produced across three generations (1964–66, 1967–70, and 1970–96), the model line was sold under a wide variety of model names under both the Chevrolet and GMC brands. The first two generations were forward control vehicles (with the engine placed between the seats); the third generation adopted a configuration placing the engine forward of the driver. The second and third generations shared powertrain commonality with the C/K pickup truck model line.
After the 1996 model year, GM retired the G-Series vans, replacing them with the GMT600-platform Chevrolet Express and GMC Savana.
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Common 1996 Chevrolet Chevy van problems
The 1996 Chevrolet Chevy Van, also known as the Express, is known for its durability and reliability, but like any vehicle, it can have certain issues. Here are some of the most common problems reported by owners of the 1996 Chevrolet Chevy Van:
- Decreased Fuel Efficiency: As the van ages and accumulates miles, its fuel efficiency tends to decrease. One owner reported a decrease from 15/19 mpg to 12/14 mpg after traveling over 45,000 miles per year.
- Mechanical and Electrical Issues: Like most aging vehicles, the 1996 Chevy Van can experience various mechanical and electrical issues. These problems can include minor issues with the A/C system, air, and electric window motors, as well as more significant issues with the engine and transmission.
- Oil Consumption: The 5.3L Vortec 5300 engine, used in the 1996 Chevy Van, has been known to have design flaws that lead to excessive oil consumption. This issue can result in soiled spark plugs, bent pushrods, and timing chain wear. The problem is compounded by an inadequate oil pump, which can exacerbate the issue.
- Engine Timing Issues: The 1996 Chevy Van can experience engine timing issues, which can be caused by a worn-out timing chain. This issue can result in misfires and the P1345 engine code, which indicates a problem with the camshaft correlation to the crankshaft.
- Battery Drain or Fire: In some cases, the 1996 Chevy Van has been known to have battery issues, including battery drain or fire. This issue can be caused by the positive battery cable accidentally coming in contact with the fuse block assembly or an electrical short in the heating system, which can cause components to overheat and catch fire.
It is important to note that these issues are not universal to all 1996 Chevy Vans and that many owners have reported positive experiences with the vehicle. Regular maintenance and inspections can help prevent or address these issues, ensuring the longevity and reliability of the 1996 Chevy Van.
Are Chevy Express vans reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
How many miles can you get out of a Chevy Express van?
A well-maintained 2019 Chevrolet Express can last around 200,000 miles, which is similar to other commercial vans like the Nissan NV. Regular annual maintenance costs are high, but close in price to other vans, at around $815 per year, according to data provided by Repair Pal.
What is the recall on the Chevy Express van?
Recall # N202325160 Date: 03/18/2021 Recall: General Motors, LLC is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.
What is the mileage on a Chevy Van?
According to Kelley Blue Book's review of the 2022 model year, the base engine for the Chevy Express is a 4.3-liter V6. This engine has an estimated EPA fuel economy rating of 16 miles per gallon (mpg) in the city and 20 mpg on the highway.
Are Chevrolet vans reliable?
The Chevrolet Express 3500 Reliability Rating is 2.5 out of 5.0, which ranks it 13th out of 21 for commercial vans. The average annual repair cost is $1,013 which means it has poor ownership costs. The frequency of repairs is average, but when issues do arise, they are more likely to be severe than with other models.
How many miles can a Chevy Van last?
A well-maintained 2021 Chevy Express can last around 200,000 miles, which is similar to other full size vans like the Ford Transit. Regular annual maintenance costs are also average for a large van, at $870 per year, according to data provided by Repair Pal.
What are the old Chevy vans called?
The Chevrolet Van or Chevy Van (also known as the Chevrolet/GMC G-series vans and GMC Vandura) is a range of vans that was manufactured by General Motors from the 1964 to 1996 model years.
When did they stop making Chevy vans?
The Chevy Express has been around for 27 years; as of 2023, this vehicle replaced the Chevrolet van in 1996. General Motors has announced that there are plans in the work to revamp the Chevy Express for the 2027 model year. General Motors will keep this vehicle around since GM is transitioning to EV powertrains.
1996 Chevrolet Chevy van car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Chevrolet Chevy van problems, we found that the most common problems with these 2023 model year vehicles are:
- Fuel system problems
- Gasoline problems
- Vehicle speed control problems
The graph below shows statistics for all 1996 Chevrolet Chevy van vehicle components and the number of complaints received.
1996 Chevrolet Chevy van complaints
The NHTSA has received 2 complaints about various vehicle components related to the 1996 Chevrolet Chevy van.
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2006-06-02
- VIN: 1GCFG15M7T1
- Components: FUEL SYSTEM, GASOLINE
- Summary: DT*: THE CONTACT STATED THE FUEL PUMP FAILED MULTIPLE TIMES. DURING THE FIRST FAILURE THERE WAS NO WARNING WHEN THE VEHICLE STALLED. THE FUEL PUMP WAS REPLACED BY AN INDEPENDENT REPAIR SHOP ON SEPTEMBER 29, 2004 AT 113,500 MILES. WHILE DRIVING 45 MPH THE VEHICLE STALLED AND THEN RESTARTED. THERE WAS NO WARNING PRIOR TO THE VEHICLE STALLING. THE MECHANIC REPLACED THE FUEL PUMP A SECOND TIME AT 146,000 MILES. DURING THE INSPECTION IT WAS DISCOVERED THE FUEL PUMP CONNECTOR WAS CAUSING THE FUEL PUMPS TO FAIL. THERE IS A NHTSA RECALL, # 05V155000, REGARDING THE FUEL PUMP. THE FUEL PUMP PART NUMBER ON THE VEHICLE IS WH-3001. THE VIN WAS NOT INCLUDED IN THE RECALL. UPDATED 6-27-2006 - *NM
VEHICLE SPEED CONTROL PROBLEM
- Date Of Incident: 1998-10-05
- VIN: 1GCFC24M7TE
- Components: VEHICLE SPEED CONTROL
- Summary: CONSUMER STATES WHEN HE LETS GO OF THE ACCELERATOR PEDAL THE VEHICLE SPEED DOES NOT DECREASE.*JB
Negative 1996 Chevrolet Chevy van car reviews
Positive 1996 Chevrolet Chevy van car reviews
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I recently installed poly bushings in the sway bar and added poly air bags to the front springs, resulting in a superb ride. Unfortunately, the T.P.S. went bad at 75,000 miles, causing a high idle, and the air conditioner compressor seized at 70,000 miles, which burned up the serpentine belt, leaving me without water pumping, alternator or power steering. However, I was able to fix the issue by installing a bypass pulley and a new belt. Additionally, the exhaust fell off, but I was able to install a clamp on a new one from the cat. converter. Although the trip counter gears stripped out, the odometer and counter are still in good condition. Overall, I am very happy with my van, which has been very dependable with 75,000 miles on it now.
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I love hearing about your 1993 G20 with a 5.7 liter V8! It sounds like a powerful and reliable vehicle that can handle anything you throw at it. It's great to hear that you've had such a positive experience with it, and I hope it continues to serve you well for many years to come. Thanks for sharing your story!
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Bought in Jan. 98 with 60,000 miles. It's been well maintained by the original owner and has been a dependable vehicle for us. We did about $1200 worth of scheduled service work at the dealership at 90,000 miles, but other than replacing rotors and brakes, it has been maintenance-free. We've really enjoyed its comfortable ride on long trips.
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I'm so glad I bought this 93 G30/5.7L van, even though it had a lot of miles on it. It starts and runs like a dream, getting me through every day with ease. I've had to do minimal maintenance on it, and it's been incredibly reliable.
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Lots of room for people and cargo. The Beauville trim option adds a nice touch to the already great styling.
Additional sources
More sources of information about 1996 Chevrolet Chevy van problems:
1995/96 G30 common problems? - Chevrolet Forum - Chevy ...
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Jul 10, 2022 ... Body and chassis parts are going to be scarce so watch for and fix any corrosion problems ASAP. Oh, many of these came with car tires that do ...
Other years of Chevrolet Chevy van
Are you having problems with your 1996 Chevrolet Chevy van?
Cordelia Witting 2024-10-22
Hi there! I wanted to share my experience with my conversion van. I bought it back in '95 with only 26,000 miles on it, and it's been quite the journey since then! While I've had to replace the brakes every year and the axle bearings need replacing annually, it's always started up and shifted smoothly. Unfortunately, the A/C finally gave out after 10 years, but that was to be expected. Recently, it was totaled, but I'm grateful for the memories we made together!
Garret Auer 2024-10-05
Hi there! We have a great van available with moderate mileage.
Miller Ritchie 2024-08-17
I hope you had a great trip! It sounds like the vehicle was pretty dependable and fuel efficient (20+mpg/hwy) considering the size. Although, it may have been under powered when climbing up hills. Overall, it seems like an excellent economical work horse when it's fully loaded.
Justen Hoppe 2024-04-29
Hi there! I noticed that your car has had some issues with the u joints and right rear axle rusting out. It sounds like you've had to replace quite a few parts already. Would you like some help finding a solution to these problems?
Kendall Wisoky 2024-02-18
Hi there! I hope you're doing well. I just wanted to share my experience with my G20 full conversion van. It's been a great addition to my family, especially when we're towing our race trailer around. The amount of room it provides is amazing and it's been a better option for us than any SUV. Although, I did have a bit of a hiccup recently when the ignition lock busted at 93000 miles, but overall it's been a great investment for us!