2004 Chevrolet C5500 problems

General information about Chevrolet-C5500
Overview of popular issues
Analysis of common problems
Сomplaints list

The Chevrolet Kodiak and GMC TopKick are a range of medium-duty trucks that were produced by the Chevrolet and GMC divisions of General Motors from 1980 to 2009. Introduced as a variant of the medium-duty C/K truck line, three generations were produced. Slotted between the C/K trucks and the GMC Brigadier Class 8 conventional, the Kodiak/TopKick were developed as a basis for vocationally oriented trucks, including cargo haulers, dump trucks, and similar vehicles; on later generations, both cutaway and cowled-chassis variants were produced for bus use.

Following years of declining market share, General Motors (in line with Ford Motor Company) sought to exit heavy-truck manufacturing. After struggling to enter joint ventures or sell the rights to its product line, the company ended production of the Kodiak and TopKick in 2009. The final medium-duty truck, a GMC TopKick 5500, rolled out of Flint Truck Assembly on July 31, 2009.

For the 2019 model year, after a ten-year hiatus, General Motors re-entered the conventional medium-duty truck segment. Developed in a joint venture with Navistar International, the Chevrolet Silverado 4500/5500 is a Class 4–6 vehicle. Slightly smaller than the Kodiak/Topkick, the Silverado 4500/5500 is marketed exclusively as a Chevrolet (with no GMC counterpart).

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Common 2004 Chevrolet C5500 problems

The Chevrolet Kodiak and GMC Topkick models, including the 2004 Chevrolet C5500, are known for several common problems that owners have reported over the years. These issues range from electrical problems to engine and transmission concerns. Here are some of the most frequently mentioned issues:

Head Gasket Failure: Head gasket failure is a common issue reported by owners of the Chevrolet C5500. This issue can be caused by various factors, including overheating, lack of maintenance, or manufacturing defects.

Injector Problems: Injector problems, such as injector failure or clogged injectors, can cause issues with the engine's performance and fuel efficiency. This issue can be caused by various factors, including lack of maintenance, poor fuel quality, or manufacturing defects.

Radiator Failure: Radiator failure is a common issue reported by owners of the Chevrolet C5500. This issue can be caused by various factors, including overheating, lack of maintenance, or manufacturing defects.

Alternator and Battery Charge Isolator Failure: Alternator and battery charge isolator failure are common issues reported by owners of the Chevrolet C5500. These issues can be caused by various factors, including wear and tear, lack of maintenance, or manufacturing defects.

Instrument Panel Failure: Instrument panel failure is a common issue reported by owners of the Chevrolet C5500. This issue can be caused by various factors, including wear and tear, lack of maintenance, or manufacturing defects.

In summary, the Chevrolet C5500 is known for several common problems, including electrical issues, engine and transmission problems, and issues with various components such as injectors, radiators, and the instrument panel. Regular maintenance and timely repairs can help prevent these issues and ensure the vehicle's longevity and reliability.

What engine is in a C5500?

6.6 V8 Duramax

Specifications for GMC Topkick C5500 Crew Cab 6.6 V8 Duramax Manual, 304hp, 2004.

What is the GVWR of a 2004 GMC C5500?

For the 2004 model year, the C5500 model expands GVW offerings up to 26,000 pounds (11,793 kg). The higher GVWRs and longer wheelbases will provide capabilities previously available only on larger Class 6 trucks.

How many miles per gallon does a 2005 Kodiak C5500 get?

Based on data from 6 vehicles, 297 fuel-ups and 83,372 miles of driving, the 2005 Chevrolet C5500 Kodiak gets a combined Avg MPG of 8.17 with a 0.20 MPG margin of error.

What class is a C5500?

LocationNationwide MakeGMC ModelC5500 ClassCLASS 6 (GVW 19501 - 26000)

What engine is in a C5500?

6.6-liter Duramax V8 diesel

On the GMT560 Kodiak/TopKick, the powertrain configuration was derived from the model specification. On C4500/C5500s, an 8.1-liter V8 was carried over from the previous generation, with a 6.6-liter Duramax V8 diesel replacing the Caterpillar 3116.

What is the mpg on a 2004 Chevy C5500?

Based on data from 3 vehicles, 51 fuel-ups and 9,035 miles of driving, the 2004 Chevrolet C5500 Kodiak gets a combined Avg MPG of 8.47 with a 0.41 MPG margin of error.

What is the fuel mileage of a 2005 C5500?

Based on data from 6 vehicles, 297 fuel-ups and 83,372 miles of driving, the 2005 Chevrolet C5500 Kodiak gets a combined Avg MPG of 8.17 with a 0.20 MPG margin of error. Below you can see a distribution of the fuel-ups with 28 outliers (8.62%) removed.

What class is a C5500?

LocationNationwide MakeGMC ModelC5500 ClassCLASS 6 (GVW 19501 - 26000)

2004 Chevrolet C5500 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Chevrolet C5500 problems, we found that the most common problems with these 2023 model year vehicles are:

Fuel system problems
Gasoline problems

The graph below shows statistics for all 2004 Chevrolet C5500 vehicle components and the number of complaints received.

2004 Chevrolet C5500 complaints

The NHTSA has received 1 complaints about various vehicle components related to the 2004 Chevrolet C5500.

2011-09-22

FUEL SYSTEM, GASOLINE PROBLEM

Date Of Incident: 2011-05-01
VIN: 1GBJ5C1224F
Components: FUEL SYSTEM, GASOLINE
Summary: TL* THE CONTACT OWNS A 2004 CHEVROLET C5500. THE CONTACT STATED T WHILE DRIVING APPROXIMATELY 55 MPH UP HILL, THE VEHICLE BEGAN TO VIOLENTLY JERK BACK AND FORTH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT SOME OF THE FUEL INJECTORS FAILED. THE VEHICLE WAS REPAIRED; HOWEVER, APPROXIMATELY ONE DAY LATER, ONE OF THE INJECTORS FAILED AGAIN. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 69,000.

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Additional sources

More sources of information about 2004 Chevrolet C5500 problems:

Common Problems/Issues with c4500/c5500 | Diesel Place

https://www.dieselplace.com/threads/common-problems-issues-with-c4500-c5500.444384/

Jan 15, 2012 ... ok maybe a Freightliner Sportchassis LOL . 2007 Chevy Kodiak 4500 with 22.5s :D DECEMBER 2012 DIESEL PLACE TRUCK ...

Common Duramax AC Problems on Chevy C5500 | JustAnswer

https://www.justanswer.com/chevy/f6bjn-chevrolet-c5500-duramax-diesel-ac.html

Sep 27, 2020 ... Got a Chevrolet C5500 with a duramax diesel, and the AC compressor keeps coming on and kicking off. it has a full - Answered by a verified ...