1996 Chevrolet C2500 problems

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The Chevrolet C/K is a series of trucks that was manufactured by General Motors from the 1960 to 2002 model years. Marketed by both the Chevrolet and GMC divisions, the C/K series encompassed a wide range of vehicles. While most commonly associated with pickup trucks, the model line also included chassis-cab trucks and medium-duty trucks and served as the basis for GM full-size SUVs. Through its entire production, the model line competed directly against the Ford F-Series and the Dodge D series (later the Dodge Ram pickup).

Used for both the model branding and the internal model code, "C" denoted two-wheel drive, while "K" denoted four-wheel drive. Four generations of the C/K series were produced, including the GM monikered second-generation "Action Line" and third-generation "Rounded Line" vehicles (colloquially aka Square-Body trucks). For the fourth-generation (colloquially also known as OBS trucks), Chevrolet kept using the C/K designation while GMC revised its branding, changing to a singular GMC Sierra nameplate (C/K remained as an internal model code).

For South America, the model line was manufactured by General Motors de Argentina from 1960 to 1978, Sevel Argentina from 1986 to 1991, and General Motors Brazil, who produced versions of the model line for Brazil, Argentina, and Chile from 1964 to 2001.

As GM entered the 1990s, the company revised its truck ranges, replacing the medium-duty C/K trucks with the Chevrolet Kodiak/GMC TopKick for 1990. For 1999, GM replaced the fourth-generation C/K pickup trucks with an all-new model line; in line with GMC, Chevrolet dropped the C/K nameplate (in favor of a singular Chevrolet Silverado nameplate). Initially marketed with its successor, the final C/K pickup trucks were produced for the 2000 model year. From 2001 to 2002, the final vehicles of the C/K model line were medium-duty chassis cab trucks.

1996 Chevrolet C2500

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Common 1996 Chevrolet C2500 problems

The Chevrolet C2500, a full-sized pickup truck produced in 1996, has been known to have several common problems based on complaints from owners. Here are some of the most commonly reported issues:

  • Inside/Outside Door Handles May Break: One of the most frequently reported problems for the Chevrolet C2500 is that the inside or outside door handles may break. This can occur due to wear and tear or from excessive force applied to the handles. Replacing the broken handle is the most common solution to this problem.
  • AC Compressor Replacement: The AC compressor is another common problem area for the Chevrolet C2500. The compressor can fail due to various reasons, including wear and tear or lack of maintenance. Replacing the AC compressor can be a costly repair, with an estimated cost of $1,146 to $1,572.
  • Serpentine Belt Replacement: The serpentine belt, which drives various engine components, can wear out or break, requiring replacement. The estimated cost for replacing the serpentine belt on the Chevrolet C2500 is $110 to $126.
  • Window Switch Replacement: The window switches on the Chevrolet C2500 can fail, causing the windows to stop working. Replacing the faulty window switch is the most common solution to this problem, with an estimated cost of $92 to $135.
  • Headlamp Switch Replacement: The headlamp switch can also fail on the Chevrolet C2500, causing the headlights to stop working. Replacing the faulty headlamp switch is the most common solution to this problem, with an estimated cost of $158 to $232.
  • Coolant Leak Diagnosis: Coolant leaks are a common problem for the Chevrolet C2500. The leak can occur due to various reasons, including a faulty radiator, hoses, or gaskets. Diagnosing and repairing the coolant leak can be a costly repair, with an estimated cost of $44 to $56.
  • Engine Front Cover Gasket Replacement: The engine front cover gasket can leak, causing various engine problems. Replacing the faulty gasket is the most common solution to this problem, with an estimated cost of $663 to $797.
  • Turbocharger Assembly Replacement: The turbocharger assembly can fail on the Chevrolet C2500, causing various engine problems. Replacing the faulty turbocharger assembly can be a costly repair, with an estimated cost of $1,457 to $2,197.
  • Crankshaft Position Sensor Replacement: The crankshaft position sensor can fail on the Chevrolet C2500, causing various engine problems. Replacing the faulty sensor is the most common solution to this problem, with an estimated cost of $174 to $216.
  • Engine Oil Leaks: Engine oil leaks are a common problem for the Chevrolet C2500. The leak can occur due to various reasons, including a faulty oil pan gasket or an oil filter adapter that can leak. Repairing the oil leak can be a costly repair, with an estimated cost of approximately $1,000 to have done by a mechanic.
  • Tail Light Bulb Not Working After Being Replaced: The tail light bulbs on the Chevrolet C2500 can fail due to a faulty electrical circuit board. Replacing the faulty circuit board is the most common solution to this problem.

These are some of the most common problems reported by owners of the Chevrolet C2500. Regular maintenance and inspections can help prevent these problems from occurring or catch them early before they become more serious and costly repairs.

1996 Chevrolet C2500 engine

What is the mpg on a 1996 Chevy C2500?

Based on data from 10 vehicles, 192 fuel-ups and 56,075 miles of driving, the 1996 Chevrolet C2500 gets a combined Avg MPG of 12.46 with a 0.62 MPG margin of error. Below you can see a distribution of the fuel-ups with 5 outliers (2.54%) removed.

Is the Chevy 2500 diesel reliable?

The Chevrolet Silverado 2500 HD Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 17 for fullsize trucks. The average annual repair cost is $936 which means it has poor ownership costs.

What motor is in a 1996 Chevy 2500?

Standard: 5.7L V-8 / 245 HP / 325 ft. lbs. Available: 6.5L V-8 / 190 HP / 385 ft. lbs.

What is the gas mileage on a C2500?

Based on data from 11 vehicles, 1,234 fuel-ups and 389,045 miles of driving, the 1995 Chevrolet C2500 gets a combined Avg MPG of 15.82 with a 0.09 MPG margin of error. Below you can see a distribution of the fuel-ups with 91 outliers (6.87%) removed.

What is the mpg on a 1996 Chevy C2500?

Based on data from 10 vehicles, 192 fuel-ups and 56,075 miles of driving, the 1996 Chevrolet C2500 gets a combined Avg MPG of 12.46 with a 0.62 MPG margin of error. Below you can see a distribution of the fuel-ups with 5 outliers (2.54%) removed.

What is the mpg on a 1996 Chevrolet Silverado 2500 long bed?

Fuel Economy

City12 mpg
Highway16 mpg
Combined14 mpg

What motor is in a 1996 Chevy 2500?

Standard: 5.7L V-8 / 245 HP / 325 ft. lbs. Available: 6.5L V-8 / 190 HP / 385 ft. lbs.

How many MPG does a Chevy 2500 diesel get?

The answer depends on the specific model and trim level of the truck, but the average MPG for a Silverado 2500 with a diesel engine is around 20-21 MPG city and 24-25 MPG highway.

1996 Chevrolet C2500 complaints

The NHTSA has received 0 complaints about various vehicle components related to the 1996 Chevrolet C2500.

You can leave your car complaint via the special form below.

1996 Chevrolet C2500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 1996 Chevrolet C2500.

2007-10-24
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: EQUIPMENT
  • Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
  • Consequence: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
  • Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
2006-05-19
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
  • Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
  • Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
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Additional sources

More sources of information about 1996 Chevrolet C2500 problems:

1996 Chevrolet C2500 Problems and Complaints - 22 Issues
1996 Chevrolet C2500 Problems and Complaints - 22 Issues
https://repairpal.com/1996-chevrolet-c2500/problems

Problem with your 1996 Chevrolet C2500? Our list of 22 known complaints reported by owners can help you fix your 1996 Chevrolet C2500.

Tough Ignition Problem 1996 C2500 5.7 L Vortech - Chevrolet Forum
Tough Ignition Problem 1996 C2500 5.7 L Vortech - Chevrolet Forum
https://chevroletforum.com/forum/1988-1998-gmt400-106/tough-ignition-problem-1996-c2500-5-7-l-vortech-88865/

Feb 7, 2018 ... 1988 - 1998 (GMT400) - Tough Ignition Problem 1996 C2500 5.7 L Vortech - Hi my name is Nick, from rusty truck ohio.

Q&A: GM 4L80E Transmission for 1996 Chevy 2500 - Diesel Options
Q&A: GM 4L80E Transmission for 1996 Chevy 2500 - Diesel Options
https://www.justanswer.com/gm/65o6a-gm-2500-1996-chevy-2500-6-5-turbo-diesel-4l80e-transmission.html

Jan 26, 2012 ... I have a 1996 chevy 2500 6.5 turbo diesel 4l80e transmission. The problem ... There is a common problem with some gears failing in the ...

What are the 6.2 s most common problems and their solutions ...
What are the 6.2 s most common problems and their solutions ...
https://www.dieselplace.com/threads/what-are-the-6-2%EF%BF%BDs-most-common-problems-and-their-solutions.254483/

Jul 12, 2008 ... The other thing that causes problems is the glow plug system, it can be a little troublesome. 1996 gmc suburban 6.5 diesel 2500 leather etc etc ...

SOLVED: Why dont my brake lights work - 1988-1998 Chevrolet ...
SOLVED: Why dont my brake lights work - 1988-1998 Chevrolet ...
https://www.ifixit.com/Answers/View/32226/Why+dont+my+brake+lights+work

Sep 29, 2010 ... ... gm have been known to change color codes from time to time. ... Jim, common problem. If your third brake ... On my 1997 C2500 it ended up being ...

Other years of Chevrolet C2500

chevrolet c2500 1988 photo
C2500 1988
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C2500 1989
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chevrolet c2500 1990 photo
C2500 1990
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chevrolet c2500 1991 photo
C2500 1991
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chevrolet c2500 1992 photo
C2500 1992
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chevrolet c2500 1993 photo
C2500 1993
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1996 Chevrolet C2500 photo