1997 Saturn Ev1 problems

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1997 Saturn Ev1

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Common 1997 Saturn Ev1 problems

The Saturn EV1, produced in 1997, was a pioneering electric vehicle with advanced features for its time. However, it faced several common problems that affected its performance and user experience.

  • Limited Availability: The EV1 was only available for lease in specific regions, including Los Angeles, Phoenix, Tucson, San Francisco, and Sacramento. This limited availability made it challenging for potential buyers to access and test the vehicle.
  • Lack of Infrastructure: The EV1 faced a significant lack of infrastructure for charging and servicing the vehicle. This lack of infrastructure made it challenging for users to find charging stations and receive maintenance and repairs for their vehicles.
  • Poor Promotion and Advertising: GM did not properly promote or advertise the EV1, limiting its exposure to potential buyers. The advertising was mostly limited to markets where EV1s could be leased, which further limited its reach.
  • Limited Seating Capacity: The EV1 was a two-seater vehicle, which limited its seating capacity. This limitation made it unsuitable for families or groups who needed more seating.
  • High Production Costs: The EV1 was expensive to produce, which led to its termination by GM. The high production costs were due to the advanced technology and features of the vehicle, which made it challenging to produce at a mass scale.
  • Lack of Support from Part Suppliers: GM faced inadequate support from parts suppliers, which affected the production and maintenance of the EV1. This lack of support made it challenging to produce and repair the vehicle, further limiting its availability and accessibility.
  • Poor Consumer Demand: Despite significant sums spent on marketing and incentives, consumer demand for the EV1 was poor. This lack of demand made it challenging for GM to justify the production and maintenance of the vehicle.

In conclusion, the Saturn EV1 faced several common problems that affected its performance, user experience, and accessibility. These problems included limited range, long charging time, battery performance, limited availability, lack of infrastructure, poor promotion and advertising, limited seating capacity, high production costs, lack of support from parts suppliers, and poor consumer demand. These challenges highlight the difficulties faced by early electric vehicles and the progress made in the development and adoption of electric vehicle technology since then.

1997 Saturn Ev1 engine

Why did GM EV1 fail?

Over the entire 1996-1999 production run, a total of 1,117 EV1s were produced, which was a far cry from the 5,000 to 20,000 cars per year that analysts had predicted. There were several reasons why the EV1 ultimately was not successful. It was both expensive and a small 2-seater, which made it impractical for families.

Was the EV1 profitable?

GM lost money on every EV1 it made and didn't see a profit for the model at any point. The infuriating thing is that GM was actually really good at electric cars – in 1987, it won the World Solar Challenge in Australia with the Sunraycer (y'know, like sunray, plus racer?).

How many EV1 are left?

40 EV1s

How many EV1s still exist? So far we've counted 40 EV1s that escaped the crusher, including one cutaway car, two destroyed post-GM, one stolen, and one missing. This count does not include the three Impacts still in existence.

What was the range of the EV1 before it needs recharging?

The original version's range was only about 100 miles before the cars had to be plugged in for a recharge. (Battery life was somewhat improved in two later iterations.) “A lot of people failed to understand that the EV1 was a commuter car—not a long-haul California to New York car,” notes Withuhn.

1997 Saturn Ev1 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Saturn Ev1 problems, we found that the most common problems with these 2023 model year vehicles are:

  • Electrical system problems

The graph below shows statistics for all 1997 Saturn Ev1 vehicle components and the number of complaints received.

1997 Saturn Ev1 complaints

The NHTSA has received 4 complaints about various vehicle components related to the 1997 Saturn Ev1.

2000-07-21

ELECTRICAL SYSTEM PROBLEM

  • Date Of Incident: 2024-11-24
  • Components: ELECTRICAL SYSTEM
  • Summary: THESE VEHICLES WERE PRODUCED WITH A CHARGE PORT ASSEMBLY THAT MAY FAIL DURING A CHARGING EVENT, RECALL ISSUED HOWEVER OWNER HAS NOT BEEN ABLE TO RECEIVE NEW VEHICLE AT THIS TIME, RECALL SOLUTION IS NOT SUFFICIENT. *ET
2000-03-24

ELECTRICAL SYSTEM PROBLEM

  • Date Of Incident: 2024-11-24
  • Components: ELECTRICAL SYSTEM
  • Summary: EVI VEHICLE IS ON RECALL BECAUSE A DEFECT IN THE CHARGE PORT COULD CAUSE TO OVERHEAT (00V-069), HOWEVER CONSUMER IS NOT HAPPY WITH IT. YH
2000-03-05

ELECTRICAL SYSTEM PROBLEM

  • Date Of Incident: 2024-11-24
  • Components: ELECTRICAL SYSTEM
  • Summary: VEHICLES WERE BUILT WITH A CHARGE PORT ASSEMBLY PRIOR TO RECALL THAT MAY FAIL DURING A CHARGING EVENT (00V-069), RECALL DOES NOT REMEDY THE FAILURE. YH (ATTORNEY AT LAW)
2000-02-22

ELECTRICAL SYSTEM PROBLEM

  • Date Of Incident: 2024-11-24
  • Fire: 1
  • Components: ELECTRICAL SYSTEM
  • Summary: SOMETIMES WHEN THE HEATER WAS RUNNING, I HEARD A POP NOISE FROM LEFT FRONT AREA OF THE CAR. WITH OUT WARNING OR ENGINE LIGHTS. WHILE CHARGING UP ELECTRICAL BATTERY VEHICLE CAUGHT ON FIRE. *AK.ET.

1997 Saturn Ev1 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 5 recalls for different components of the 1997 Saturn Ev1.

2000-11-13
  • Manufacturer: GENERAL MOTORS CORP.
  • Components: SERVICE BRAKES, HYDRAULIC
  • Summary: VEHICLE DESCRIPTION: ELECTRIC VEHICLES. THESE VEHICLES WERE PRODUCED WITH WHEEL SPEED CIRCUITRY IN THE BRAKE TORQUE CONTROL MODULE (BTCM) WHICH CAN CEASE TO OPERATE PROPERLY.
  • Consequence: IF THIS OCCURS, INVOLVED VEHICLES WILL EXHIBIT ONE OR MORE OF THE FOLLOWING: A LOSS OF FRONT BRAKE ASSIST, A DISABLED REAR BRAKE SYSTEM, A DISABLED ANTI-LOCK BRAKE SYSTEM, AND/OR A DISABLED REGENERATIVE BRAKE SYSTEM. THIS COULD INCREASE BRAKE PEDAL TRAVEL AND VEHICLE STOPPING DISTANCE.
  • Remedy: DEALERS WILL REPLACE THE BTCM, THE BALLSCREW ASSEMBLIES IN THE BRAKE PRESSURE MODULATOR VALVE, AND INSTALL NEW SOFTWARE.
2000-03-03
  • Manufacturer: GENERAL MOTORS CORP.
  • Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY
  • Summary: VEHICLE DESCRIPTION: GENERATION 1 ELECTRIC PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH A CHARGE PORT ASSEMBLY THAT COULD FAIL DURING A CHARGING EVENT.
  • Consequence: HEAT COULD BUILD UP WITHIN THE CHARGE PORT AND A FIRE COULD RESULT.
  • Remedy: THESE PASSENGER VEHICLES WERE REPURCHASED BY SATURN/GM.
1998-07-28
  • Manufacturer: GENERAL MOTORS CORP.
  • Components: SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE
  • Summary: VEHICLE DESCRIPTION: ELECTRIC VEHICLES. A TRANSISTOR WITHIN THE BRAKE TORQUE CONTROL MODULE (BTCM) CAUSES AN ELECTRICAL SHORT TO GROUND. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC BRAKE SYSTEM."
  • Consequence: AS A RESULT, VEHICLES CAN EXPERIENCE A LOSS OF FRONT BRAKE ASSIST, INCREASING THE BRAKE PEDAL TRAVEL, AND VEHICLE STOPPING DISTANCE.
  • Remedy: DEALERS WILL REPLACE THE BRAKE TORQUE CONTROL MODULE.
1997-07-01
  • Manufacturer: GENERAL MOTORS CORP.
  • Components: SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS
  • Summary: VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH A DAMAGED O-RING IN THE BRAKE PRESSURE MODULATOR VALVE SOLENOID(S) ON THE BRAKE PRESSURE MODULATOR. INVOLVED VEHICLES CAN DEVELOP AN EXTERNAL BRAKE FLUID LEAK IN ONE OR BOTH OF THE BRAKE PRESSUREMODULATOR VALVE SOLENOIDS.
  • Consequence: BRAKE FLUID LEAKAGE COULD REDUCE BRAKE EFFECTIVENESS AND INCREASE STOPPING DISTANCES.
  • Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE SOLENOID(S) ON THE BRAKE PRESSURE MODULATOR.
1997-03-20
  • Manufacturer: GENERAL MOTORS CORP.
  • Components: ELECTRICAL SYSTEM
  • Summary: VEHICLE DESCRIPTION: ELECTRIC VEHICLES. THESE VEHICLES WERE BUILT WITH A DRIVE MOTOR CHARGER RECEPTACLE ASSEMBLY THAT WAS INCOMPLETELY SEALED. INCOMPLETE SEALING CAN ALLOW WATER TO INTRUDE INTO THE CIRCUIT BOARD.
  • Consequence: DURING CHARGING A SHORT CIRCUIT COULD OCCUR. AN ARC AT THE SHORT CIRCUIT CAN GENERATE ENOUGH HEAT TO CREATE SMOKE AND/OR A FLAME. IF A FLAME OCCURS, A FIRE COULD RESULT.
  • Remedy: DEALERS WILL INSPECT THE DRIVE MOTOR BATTERY CHARGER RECEPTACLE ASSEMBLY AND REPLACE IT, IF NECESSARY.
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Additional sources

More sources of information about 1997 Saturn Ev1 problems:

General Motors EV1 - Wikipedia
General Motors EV1 - Wikipedia
https://en.wikipedia.org/wiki/General_Motors_EV1

Joe Kennedy, Saturn's vice president of marketing at GM, acknowledged concerns regarding the EV1's price, the outdated lead-acid battery technology, and the ...

Mythbusting: The truth about the GM EV1 - Hagerty Media
Mythbusting: The truth about the GM EV1 - Hagerty Media
https://www.hagerty.com/media/automotive-history/gm-ev1-true-inside-story/

Jun 16, 2021 ... Ultimately, just 660 of these Gen II 1997 EV1s were built (with 288 leased that first year), followed by 457 Gen II '99s—some with the optional ...

What is the average lifespan of a Chevy Cruze? - Quora
What is the average lifespan of a Chevy Cruze? - Quora
https://www.quora.com/What-is-the-average-lifespan-of-a-Chevy-Cruze

May 30, 2019 ... I own a 2014 with 90,000 miles. Ive replaced crank seal, valve cover gasket and pvc valve. Causes squeak like belt noise. Most common issues.

Road Trip Outtakes: 1997 GM EV1 - Who Put the Electric Car in the ...
Road Trip Outtakes: 1997 GM EV1 - Who Put the Electric Car in the ...
https://www.curbsideclassic.com/blog/cc-outtake/road-trip-outtakes-1997-gm-ev1-who-put-the-electric-car-in-the-basement/

Sep 10, 2012 ... ... EV1? Think Tesla Roadster: some 200 miles; 250 if really pushing it. One of the major problems with the EV1 was its two-passenger seating.

What was it like to drive a GM EV1? - Quora
What was it like to drive a GM EV1? - Quora
https://www.quora.com/What-was-it-like-to-drive-a-GM-EV1

Feb 17, 2016 ... But not totally pure fun; I'll talk about that later. Many features of the EV1 that were unique and revolutionary at the time are now common to ...

Other years of Saturn Ev1

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Ev1 1995
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saturn ev1 1997 photo
Ev1 1997
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