2003 Chevrolet Express 2500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2003 Chevrolet Express 2500 problems
The Chevrolet Express 2500, model year 2003, has been reported to have several common problems based on complaints from owners.
- Tail Light Wiring in Cargo Area May be Damaged: The tail light wiring in the cargo area of the Chevrolet Express 2500 has been reported to be damaged, which can lead to issues with the tail lights. This can cause safety concerns, as other drivers may not be able to see the vehicle's brake lights, turn signals, or other lighting functions properly.
- Electrical Components Under Front Carpet May be Damaged: There have been reports of electrical components under the front carpet of the Chevrolet Express 2500 becoming damaged. This can lead to various electrical issues, such as problems with the vehicle's interior lighting, audio system, or other electrical components.
- Brake Light Problems: Some owners of the Chevrolet Express 2500 have reported issues with the brake lights. Specifically, when the headlights are turned on, the brake lights may not function properly. This can be caused by a variety of issues, including problems with the bulb sockets or the electrical connections. In some cases, this issue can be resolved by repairing or replacing the affected sockets or wiring.
- Reverse Doesn't Work When Engine is Cold: Another common problem reported by owners of the Chevrolet Express 2500 is that the reverse function may not work when the engine is cold. However, after driving 5-10 miles, the reverse function typically begins to work properly again. This issue can be caused by a variety of factors, including problems with the transmission or the vehicle's electrical system.
These are some of the most common problems reported by owners of the Chevrolet Express 2500, model year 2003. It is important for owners to be aware of these issues and to seek professional assistance if they experience any of these problems.
Are Chevy Express 2500 vans reliable?
Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
How many miles per gallon does a Chevy Express 2500 get?
14.90
Based on data from 8 vehicles, 273 fuel-ups and 91,838 miles of driving, the 2021 Chevrolet Express 2500 gets a combined Avg MPG of 14.90 with a 0.21 MPG margin of error. Below you can see a distribution of the fuel-ups with 60 outliers (18.02%) removed.
How many miles does a Chevy Express get?
Gas Mileage 7/10 – Fuel economy is okay at up to 20 MPG, offering 620 miles of range out of the 31 gallon tank. Gas costs are similar to other vans, at $369 per month. Value 8/10 – The 2019 Chevrolet Express is cheaper than a lot of other full size vans with reasonable depreciation rates, making it an attractive value.
Are Chevy Express 2500 vans reliable?
Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
What class is a Chevy Express 2500?
Overview
| Models: | Chevrolet Express 2500 Series & 3500 Series cargo van; 135-inch wheelbase and 155-inch wheelbase |
|---|---|
| Construction: | full frame |
| EPA vehicle class: | full-size van |
| Manufacturing location: | Wentzville, Mo. |
| Key competitors: | Ford Transit; Ram ProMaster/Mercedes Sprinter; Nissan NV 2500/3500 |
What is the difference between a 1500 and 2500 Chevy Express van?
As trucks have grown larger and heavier over the years, it's now more common for the 1500 to be sold as a “light-duty truck.” The key difference between 1500 and 2500 models is towing power — but the latter is also equipped with specialized towing features that give it more flexibility when dealing with heavier loads.
2003 Chevrolet Express 2500 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2003 Chevrolet Express 2500.
You can leave your car complaint via the special form below.
2003 Chevrolet Express 2500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2003 Chevrolet Express 2500.
- Manufacturer: HONEYWELL INTERNATIONAL, INC.
- Components: FUEL SYSTEM, GASOLINE
- Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
- Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
- Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
Additional sources
More sources of information about 2003 Chevrolet Express 2500 problems:
Q&A: Common Problems with 2003 Chevy Express 3500 Van
Oct 21, 2008 ... This is caused by the throttle plate not seating properly. The First thing i would do is clean out the throttle body with some throttle plate ...
why does my 2003 chevy express van shut off while you are driving ...
Dec 17, 2018 ... i had the same problem on my 2003 chevrolet express and discover that the ignition module harness it has a wire cracked i fix it ...
Q&A: Common Problems with 2004 Chevy Express 2500 Van
May 6, 2012 ... My 2004 chevy 2500 express van has a ground problem. When I turn the key nothing happens. Sometimes if I hold the key in - Answered by a ...
Chevrolet Express 2500 Problems and Complaints - 21 Issues
Top Chevrolet Express 2500 Problems · Fuel Level Sensor Failure · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be ...
Electrical problems 03 express 2500 6.0 - Chevrolet Forum - Chevy ...
Aug 30, 2022 ... Common failure is a braided ground strap underneath from engine to frame, they corrode and turn basically into dust. But that's a full voltage ...
Other years of Chevrolet Express 2500
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