2005 Chevrolet Express 2500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
Social links
Common 2005 Chevrolet Express 2500 problems
The Chevrolet Express 2500, model year 2005, has been reported to have several common problems based on complaints from owners. These issues include:
- Alternator May Fail and Cause Noise and Dead Battery: The alternator in the 2005 Chevrolet Express 2500 has been reported to fail, causing noise and a dead battery. This issue has been reported by 10 owners and can be resolved by replacing the alternator.
- Equipment Problems: The 2005 Chevrolet Express 2500 has been subject to several recalls due to equipment issues. These recalls include troubleshooting with the power door locks, power windows, and interior lighting. The largest recall of the model came in 2004 when cars were invited to dealerships for troubleshooting with 2 issues. The common problems for this model include Equipment (6), Fuel System (3), and Lighting (1).
- Engine Problems: The Express ranks 7th in reliability out of 40 Chevrolet models. Owners have made 74 complaints complaints over 25 model years, mostly about engine issues.
- Fuel System Problems: The 2005 Chevrolet Express 2500 has been subject to recalls due to fuel system issues, including fuel tank leaks and fuel system component failures. These recalls affected a total of 88,303 cars.
- Lighting Problems: The 2005 Chevrolet Express 2500 has been subject to recalls due to lighting issues, including problems with the headlights and tail lights.
- Power Door Locks: The power door locks in the 2005 Chevrolet Express 2500 have been reported to fail, leading to recalls for troubleshooting.
- Power Windows: The power windows in the 2005 Chevrolet Express 2500 have been reported to fail, leading to recalls for troubleshooting.
- Interior Lighting: The interior lighting in the 2005 Chevrolet Express 2500 has been reported to fail, leading to recalls for troubleshooting.
- Interior Accessories: The interior accessories in the 2005 Chevrolet Express 2500 have been reported to fail, including the radio and climate control system. These issues have been reported by 10 owners and can be resolved by replacing the faulty components.
These common problems with the 2005 Chevrolet Express 2500 are based on complaints from owners and may not represent all issues that could arise with the vehicle.
Is the Chevy Express 2500 reliable?
Reliability 8/10 – There are no major problems reported on the 2021 Express van. Models from 2013 have some known engine problems, while 2014–2022 are reliable. Performance 7/10 – The engine choices in the Chevy Express are all strong enough to tow and haul cargo, but none of them are high-performance choices.
What kind of engine is in the 2005 Chevy Express 2500?
The Vortec 4800 4.8L V-8 cranks out 285 horsepower (213 kw) and is used for heavy-duty applications in the 2500 Series cargo vans. The Vortec 5300 5.3L V-8 has the ability to provide segment-leading acceleration. Used for light-duty applications, it churns out 295 horsepower (220 kw) and 330 lb. -ft.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
What class is a Chevy Express 2500?
Overview
| Models: | Chevrolet Express 2500 Series & 3500 Series cargo van; 135-inch wheelbase and 155-inch wheelbase |
|---|---|
| Construction: | full frame |
| EPA vehicle class: | full-size van |
| Manufacturing location: | Wentzville, Mo. |
| Key competitors: | Ford Transit; Ram ProMaster/Mercedes Sprinter; Nissan NV 2500/3500 |
2005 Chevrolet Express 2500 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2005 Chevrolet Express 2500.
You can leave your car complaint via the special form below.
2005 Chevrolet Express 2500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2005 Chevrolet Express 2500.
- Manufacturer: HONEYWELL INTERNATIONAL, INC.
- Components: FUEL SYSTEM, GASOLINE
- Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
- Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
- Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
Additional sources
More sources of information about 2005 Chevrolet Express 2500 problems:
Chevrolet Express 2500 Problems and Complaints - 21 Issues
Top Chevrolet Express 2500 Problems · Fuel Level Sensor Failure · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be ...
Q&A: 2005 Chevy Express 2500 Cargo Van Intermittent Starting ...
Aug 14, 2009 ... 2005 Chev Express 2500 cargo van intermittent starting problems, seem to start fine for 2-3 weeks then for a week or two - Answered by a ...
Chevrolet Express Cargo Questions - 2005 - 2500 Chevy Express ...
May 2, 2016 ... Its a common problem w all chevys . When ur driving and air is blowing cold . Then it just starts blowing warm or hot . Pull over shut the ...
Q&A: 2005 Chevy Express 2500 Cargo Van Problems
Oct 10, 2009 ... What causes a problem with my 2005 Chevy Express 2500 Cargo Van? - Answered by a verified Chevy Mechanic.
2005 Chevy Express 2500 Overheating...Sometime? - Chevrolet ...
Jul 26, 2016 ... A bad thermostat not fully open could cause flow issues.... Tags head gasket, low oil pressure, overheating, thermostat · Subscribe ...
Other years of Chevrolet Express 2500
Are you having problems with your 2005 Chevrolet Express 2500?
Leave your review of 2005 Chevrolet Express 2500