2007 Chevrolet Express 2500 problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

2007 Chevrolet Express 2500

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Common 2007 Chevrolet Express 2500 problems

Common Problems with the Chevrolet Express 2500 2007:

  • Fuel System: Gasoline: Storage
    In 2008, Chevrolet recalled certain 2008 Express and Savana Cutaway Vehicles with a 139" wheelbase due to a wider-than-specification frame rail on the driver's side. This condition may cause interference between the frame rail and fuel tank housing, potentially leading to damage and fuel leaks. The recall involved inspecting the clearance between the frame rail and fuel tank housing and reworking the frame rail if necessary, free of charge.
  • Service Brakes, Hydraulic
    In 2005, Chevrolet recalled certain trucks, sport utility vehicles, and vans equipped with Bosch Hydro-Boost Brake Assemblies due to a potential issue with the hydraulic brake booster pressure accumulator cracking and separating from the Hydro-Boost assembly during normal operating conditions. This issue could lead to a loss of brake assist, increasing the risk of a crash. The recall involved testing the Hydro-Boost assembly for functional operation of the two-function valve and replacing the assembly if necessary, free of charge.
  • Wheel Bearing Assembly Retaining Nut
    In 2002, Chevrolet recalled certain vans built without a wheel bearing assembly retaining nut, which could lead to a possible bearing separation. If this were to occur, the ABS system would be disabled, and the driver would notice a grinding noise, a decrease in the vehicle speed, and the steering will pull in the direction of the affected brake assembly. This could result in a loss of vehicle control, increasing the risk of a crash. The recall involved inspecting the wheel bearing assembly and replacing it if necessary, free of charge.
  • Front Safety Belt Buckles
    In 2003, Chevrolet recalled certain vans with a gross vehicle weight of less than 8,500 pounds due to a potential issue with the front safety belt buckles. During a crash sufficient to deploy the safety belt pretensioner, the front safety belt buckles may not release after a crash, or may cause the buckle to unlatch in a crash, resulting in an increased risk of personal injury. The recall involved replacing the front driver and passenger side safety belt buckle, free of charge.
2007 Chevrolet Express 2500 engine

Is the Chevy Express 2500 reliable?

Reliability 8/10 – There are no major problems reported on the 2021 Express van. Models from 2013 have some known engine problems, while 2014–2022 are reliable. Performance 7/10 – The engine choices in the Chevy Express are all strong enough to tow and haul cargo, but none of them are high-performance choices.

How long do Chevy Express engines last?

If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.

How much was 2007 Chevy Van 2500 cost?

The original MSRP for the 2007 Chevrolet Express Cargo Van started at $23,080 for the Base and went up to $29,865 for the YF7 Upfitter.

How much can a 2007 Chevy Express 2500 tow?

10,000 lbs.

Used 2007 Chevrolet Express Cargo 2500 - Specs & Features

Towing & Hauling
Max Towing Capacity10,000 lbs.
Max Payload Capacity3,262 lbs.

2007 Chevrolet Express 2500 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Chevrolet Express 2500 problems, we found that the most common problems with these 2023 model year vehicles are:

  • Tires problems
  • Structure problems
  • Service brakes problems
  • Hydraulic problems
  • Electrical system problems

The graph below shows statistics for all 2007 Chevrolet Express 2500 vehicle components and the number of complaints received.

2007 Chevrolet Express 2500 complaints

The NHTSA has received 7 complaints about various vehicle components related to the 2007 Chevrolet Express 2500.

2015-10-13

TIRES PROBLEM

  • Date Of Incident: 2014-07-07
  • VIN: 1GCGG25U861
  • Components: TIRES
  • Summary: TL* THE CONTACT OWNS A ROAD TREK POPLAR TRAILER (NA) EQUIPPED WITH REPLACEMENT BF GOODRICH COMMERCIAL T/A A/S TIRES, SIZE LT 245/75R16. THE TRAILER WAS HITCHED TO A 2007 CHEVROLET EXPRESS 2500. WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE BEGAN TO SHAKE. UPON INSPECTION IT WAS DISCOVERED THAT THE REAR PASSENGER SIDE TIRE EXPERIENCED A SLIGHT BULGE IN THE MIDDLE OF THE TREAD. THE TIRE WAS REPLACED BY THE RETAILER. THE CONTACT EVENTUALLY EXPERIENCED THE SAME FAILURE ON ALL FOUR TIRES. EACH FAILURE WAS ON THE REAR PASSENGER AND DRIVER SIDE TIRES. ON JULY 19, 2015, WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE BEGAN TO SHAKE BEFORE THE PASSENGER SIDE REAR TIRE EXPERIENCED A BLOW OUT. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE TIRE AND VEHICLE FAILURE MILEAGE WAS 77,226.
2014-03-20

ELECTRICAL SYSTEM PROBLEM

  • Date Of Incident: 2013-10-27
  • Number Of Injuries: 1
  • Crash: 1
  • VIN: 1GCGG25V571
  • Components: ELECTRICAL SYSTEM
  • Summary: I WAS THE SOLE OCCUPANT. CONCERNING THE INFORMATION ABOVE THE DATE IS ACCURATE WITHIN ABOUT A WEEK AND MAY BE DETERMINED EXACTLY. MILEAGE IS CORRECT WITHIN A THOUSAND MILES. MY INJURIES WERE NOT MAJOR AND I DECLINED TREATMENT SPECIFICALLY BECAUSE I NEEDED TO DEAL WITH THE WRECKER AND SUCH. END OF PREAMBLE I WAS LEAVING THE GARAGE AT THE CONDO WHERE I LIVE. THERE IS A STEEP INITIAL GRADE ENDING IN A 90 DEG. LEFT FOLLOWED BY A MORE MODEST DECLINE ENDING AT A STREET WITH TRAFFIC. BECAUSE THE RAMP IS NARROW AND EVERYTHING DISAPPEARS FROM THE DRIVER'S VIEW, I WAS TAPPING THE BRAKES AND CHECKING THE POSITION OF THE BACK WHEELS, WHEN THE BRAKE PEDAL CEASED TO FUNCTION. I TRIED IT AT LEAST TWICE AND THEN GOT BACK TO STEERING. AT THE TIME MY ASSUMPTION WAS THAT THE ENGINE HAD STALLED, EVEN THOUGH THAT HAS NEVER OCCURRED PREVIOUSLY. I MADE THE LEFT TURN, BUT I WAS BECOMING ANXIOUS ABOUT MY SPEED. I CHOSE TO SWERVE AGAINST THE ONE EARTH BANK AVAILABLE, AND THAT RESULTED IN AN OVER TURNING OF THE VEHICLE. ONCE BACK ON ITS WHEELS THE VEHICLE STARTED, RAN, AND DROVE WITH NO EVIDENT ABNORMALITIES. GIVEN TIME TO CONSIDER WHAT HAD HAPPENED, I REALIZED THAT THE IGNITION HAD GONE OFF, I SUPPOSE THAT IT MUST SHARE A COMMON SWITCH WITH THE CARS PRESENTLY IN RECALL, AND I WOULD LIKE THE SAME CONSIDERATION. *TR
2013-05-29

STRUCTURE PROBLEM

  • Date Of Incident: 2013-05-29
  • VIN: 1GCGG27V271
  • Components: STRUCTURE
  • Summary: THE HINGE ON THE SIDE CARGO DOOR BROKE WHILE CLOSING THE DOOR I HAD TO TIE IT SHUT FROM INSIDE. VERY SAFE. ACCORDING TO NUMEROUS FORUMS, THE HINGES ON THESE VANS ARE NOTHING BUT A PROBLEM. NO IT'S GOING TO COST $1000 TO FIX A PROBLEM THAT CHEVY SHOULD HAVE ADDRESSED MANY YEARS AGO. *TR ## VIN FAILED ##
2012-09-19

STEERING,SERVICE BRAKES, HYDRAULIC,POWER TRAIN,STRUCTURE,ENGINE PROBLEM

  • Date Of Incident: 2011-09-08
  • VIN: 1GCGG25VX71
  • Components: STEERING,SERVICE BRAKES, HYDRAULIC,POWER TRAIN,STRUCTURE,ENGINE
  • Summary: TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS 2500. THE CONTACT STATED THAT HE NOTICED OIL LEAKING FROM THE VEHICLE. THE CONTACT FURTHER INSPECTED THE VEHICLE AND DISCOVERED THAT THE LEAK WAS COMING FROM THE COOLING COMPARTMENT. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY ADVISED THAT THERE WAS A PIPE THAT NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED AND PROVIDED NO ASSISTANCE. THE FAILURE MILEAGE WAS 77,000. UPDATED 10/26/12 *CN THE CONSUMER STATED ALL 4 BRAKE ROTORS FAILED STATE INSPECTION. THE ROTORS WERE RUSTED. AT 97,000 MILES THE TRANSMISSION FAILED AFTER REPLACEMENT. ALL FOUR STEEL RIMS WERE HEAVILY RUSTED INSIDE AND OUT. COOLING LINE WAS REPLACED AS WELL AS ROTORS AND BRAKE PADS. UPDATED 11/08/2012 *JS *TR
2012-05-16

TIRES PROBLEM

  • Date Of Incident: 2009-05-09
  • Components: TIRES
  • Summary: TIRE VALVE STEM BROKE WHILE THE TIRE PRESSURE WAS BEING CHECKED. THIS OCCURRED DURING AN OIL CHANGE SERVICE. THE BROKEN VALVE STEM/TPMS SENSOR REQUIRED $82 TO REPAIR IT. I AM FILING THIS CLAIM ON BEHALF OF OUR CUSTOMER.
2011-04-25

SERVICE BRAKES, HYDRAULIC PROBLEM

  • Date Of Incident: 2011-04-22
  • VIN: 1GCGG29U171
  • Components: SERVICE BRAKES, HYDRAULIC
  • Summary: TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS G2500. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT STATED THAT HE APPLIED PRESSURE TO THE BRAKES AS THEY ABNORMALLY WENT TO THE FLOOR AND DID NOT STOP THE VEHICLE. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THERE WAS A BRAKE FLUID LEAK AND A HOLE IN THE BRAKE LINE. THE DEALER OFFERED NO ASSISTANCE. THE CONTACT DID NOT INFORM THE MANUFACTURER OF THE FAILURE NOR WAS THE VEHICLE REPAIRED. THE CURRENT AND FAILURE MILEAGE WAS 80,000.
2010-12-08

WHEELS PROBLEM

  • Date Of Incident: 2010-12-07
  • VIN: 1GCGG25V871
  • Components: WHEELS
  • Summary: MY 2007 CHEVY EXPRESS 2500 FRONT LEFT WHEEL HOUSING BURNED ITSELF OUT AND ALMOST FROZE UP THE WHEEL WITH NO WARNING. *TR
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Additional sources

More sources of information about 2007 Chevrolet Express 2500 problems:

2007 Chevrolet Express 2500 Problems and Complaints - 10 Issues
2007 Chevrolet Express 2500 Problems and Complaints - 10 Issues
https://repairpal.com/2007-chevrolet-express-2500/problems

Top 2007 Chevrolet Express 2500 Problems · Fuel Level Sensor Failure · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet ...

Q&A: Common Problems with 2003 Chevy Express 3500 Van
Q&A: Common Problems with 2003 Chevy Express 3500 Van
https://www.justanswer.com/chevy/1ifq6-2003-chevy-express-3500-van-i-m-having-problems.html

Oct 21, 2008 ... 2003 Chevy Express 3500 has problems starting it and keeping running - Answered by a verified Chevy Mechanic.

2007 Chevrolet Express 1500 Problems and Complaints - 12 Issues
2007 Chevrolet Express 1500 Problems and Complaints - 12 Issues
https://repairpal.com/2007-chevrolet-express-1500/problems

Top 2007 Chevrolet Express 1500 Problems · Check Engine Light and Misfire Due to Stuck Fuel Injectors · Fuel Level Sensor Failure · Tail Light Wiring in Cargo Area ...

Q&A: Common Problems with 2004 Chevy Express 2500 Van
Q&A: Common Problems with 2004 Chevy Express 2500 Van
https://www.justanswer.com/chevy/6msnn-chevrolet-chevy-express-van-2500-2004-chevy-2500-express.html

May 6, 2012 ... My 2004 chevy 2500 express van has a ground problem. When I turn the key nothing happens. Sometimes if I hold the key in - Answered by a ...

2002 Chevy Express problems - Chevrolet Forum - Chevy ...
2002 Chevy Express problems - Chevrolet Forum - Chevy ...
https://chevroletforum.com/forum/express-g-series-vans-30/2002-chevy-express-problems-18701/

Oct 30, 2008 ... Any ideas? Tags 02, 2002, 2500, chevrolet, chevy, com, common, express, fault, forum, problem, problems, troubleshoot, troubleshooting, van.

Other years of Chevrolet Express 2500

chevrolet express 2500 2008 photo
Express 2500 2008
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Express 2500 2009
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chevrolet express 2500 2010 photo
Express 2500 2010
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chevrolet express 2500 2011 photo
Express 2500 2011
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Express 2500 2014
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chevrolet express 2500 2015 photo
Express 2500 2015
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2007 Chevrolet Express 2500 photo