2009 Chevrolet Express 2500 problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

2009 Chevrolet Express 2500

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Common 2009 Chevrolet Express 2500 problems

The Chevrolet Express 2500, a full-size van produced by General Motors, has been a popular choice for small business owners and fleet operators due to its spacious cargo area and reliable performance.

1. Fuel Pump Failure: The most common issue reported by 2009 Chevrolet Express 2500 owners is fuel pump failure.

2. Intake Manifold Gasket Leaks: Another common problem reported by 2009 Chevrolet Express 2500 owners is leaks in the intake manifold gasket, which can cause coolant or engine oil to leak.

3. Fuel Level Sensor Failure: The fuel level sensor in the 2009 Chevrolet Express 2500 has been known to fail, causing the vehicle's fuel gauge to read incorrectly.

4. Coolant Leaks and Engine Overheating: Coolant leaks from the water pump can cause the engine to overheat in the 2009 Chevrolet Express 2500.

5. Damaged Front Electrical Components: Excess water used on the rear cargo mat can damage various electrical components under the front carpet or rubber mat in the 2009 Chevrolet Express 2500. This issue can be avoided by avoiding the use of excess water on the cargo mat.

In conclusion, the 2009 Chevrolet Express 2500 has been reported to have several common problems, including fuel pump failure, intake manifold gasket leaks, fuel level sensor failure, coolant leaks, and engine overheating, and damaged front electrical components. These issues can be costly to repair, with the average repair cost ranging from $50 to $3,000. It is important for owners of this vehicle to be aware of these common problems and to address them promptly to avoid further damage and costly repairs.

2009 Chevrolet Express 2500 engine

Are Chevy Express 2500 vans reliable?

Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.

How long do Chevy Express engines last?

If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.

How many miles per gallon does a Chevy Express 2500 get?

14.90

Based on data from 8 vehicles, 273 fuel-ups and 91,838 miles of driving, the 2021 Chevrolet Express 2500 gets a combined Avg MPG of 14.90 with a 0.21 MPG margin of error. Below you can see a distribution of the fuel-ups with 60 outliers (18.02%) removed.

What is the mpg on a 2009 Chevy Express 2500 cargo van?

Based on data from 5 vehicles, 369 fuel-ups and 120,619 miles of driving, the 2009 Chevrolet Express 2500 gets a combined Avg MPG of 12.57 with a 0.25 MPG margin of error.

Are Chevy Express 2500 vans reliable?

Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.

How long do Chevy Express engines last?

If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.

What is the gas mileage on a 2009 Chevy Express 2500?

Based on data from 5 vehicles, 369 fuel-ups and 120,619 miles of driving, the 2009 Chevrolet Express 2500 gets a combined Avg MPG of 12.57 with a 0.25 MPG margin of error.

What is the difference between a Chevy Express 1500 and 2500?

As trucks have grown larger and heavier over the years, it's now more common for the 1500 to be sold as a “light-duty truck.” The key difference between 1500 and 2500 models is towing power — but the latter is also equipped with specialized towing features that give it more flexibility when dealing with heavier loads.

2009 Chevrolet Express 2500 complaints

The NHTSA has received 0 complaints about various vehicle components related to the 2009 Chevrolet Express 2500.

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Additional sources

More sources of information about 2009 Chevrolet Express 2500 problems:

2009 Chevrolet Express 2500 Problems and Complaints - 10 Issues
2009 Chevrolet Express 2500 Problems and Complaints - 10 Issues
https://repairpal.com/2009-chevrolet-express-2500/problems

Top 2009 Chevrolet Express 2500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be damaged when ...

2009 Chevrolet Express Van | Read Owner Reviews, Prices, Specs
2009 Chevrolet Express Van | Read Owner Reviews, Prices, Specs
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Q&A: 2009 Chevy Express Van Dome Light Problem - Solutions for ...
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Mar 7, 2017 ... Two problems. 2009 Chevy express van. Dome lights come on when the doors open regardless of "over ride" switch position.

2009 Electrical Problem - Chevrolet Forum - Chevy Enthusiasts ...
2009 Electrical Problem - Chevrolet Forum - Chevy Enthusiasts ...
https://chevroletforum.com/forum/express-g-series-vans-30/2009-electrical-problem-24644/

Jul 23, 2009 ... Express & G-Series Vans - 2009 Electrical Problem - 2009 Chevrolet Express 2500 Cargo Van I'm rigging out for work.

Q&A: Common Problems with 2004 Chevy Express 2500 Van
Q&A: Common Problems with 2004 Chevy Express 2500 Van
https://www.justanswer.com/chevy/6msnn-chevrolet-chevy-express-van-2500-2004-chevy-2500-express.html

May 6, 2012 ... My 2004 chevy 2500 express van has a ground problem. When I turn the key nothing happens. Sometimes if I hold the key in - Answered by a ...

Other years of Chevrolet Express 2500

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Express 2500 2010
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