2004 Chevrolet Express 2500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
Social links
Common 2004 Chevrolet Express 2500 problems
The 2004 Chevrolet Express 2500 is a popular full-size van known for its versatility and reliability. However, like any vehicle, it is not immune to certain common problems that have been reported by owners over the years. Here are some of the most frequently mentioned issues with the 2004 Chevrolet Express 2500, based on available search results:
- Electrical system problems: Issues with the electrical system, such as fuses and circuit breakers, have been reported by some owners. These problems can affect various components of the vehicle, including the lights, power windows, and other electrical features.
- Engine issues: Engine problems, such as engine cooling and fuel/propulsion system failures, have been reported by some owners. These issues can affect the overall performance and reliability of the vehicle, and may require costly repairs.
- Brake issues: Brake problems, such as issues with the hydraulic system and foundation components, have been reported by some owners. These issues can affect the safety and performance of the vehicle, and may require costly repairs.
- Visibility issues: Visibility problems, such as issues with the windshield and other components, have been reported by some owners. These issues can affect the driver's ability to see the road, and may require costly repairs.
- Tire issues: Tire problems, such as issues with tire pressure and wear, have been reported by some owners. These issues can affect the safety and performance of the vehicle, and may require costly repairs.
It is important to note that these issues are not necessarily representative of all 2004 Chevrolet Express 2500 vehicles, and that many owners have reported no significant problems with their vehicles. However, these issues are worth considering when purchasing a used vehicle, and may be indicative of potential issues that could arise in the future. It is always recommended to have any used vehicle inspected by a qualified mechanic before purchasing, to ensure that it is in good working order and to identify any potential issues that may need to be addressed.
Are Chevy Express 2500 vans reliable?
Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
How many miles per gallon does a Chevy Express 2500 get?
14.90
Based on data from 8 vehicles, 273 fuel-ups and 91,838 miles of driving, the 2021 Chevrolet Express 2500 gets a combined Avg MPG of 14.90 with a 0.21 MPG margin of error. Below you can see a distribution of the fuel-ups with 60 outliers (18.02%) removed.
How many miles can you put on a Chevy Express van?
The 2021 Chevrolet Express lasts around 200,000 miles, with some average wheel noise and fuel pump issues reported.
Are Chevy Express 2500 vans reliable?
Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
Why is my Chevy Express overheating?
Cooling System Leak – This is probably the most common cause of an overheating engine. If any component in your cooling system–which includes your radiator, hoses, water pump, head gasket, and thermostat casket–starts to leak, you're in trouble.
What class is a Chevy Express 2500?
Overview
| Models: | Chevrolet Express 2500 Series & 3500 Series cargo van; 135-inch wheelbase and 155-inch wheelbase |
|---|---|
| Construction: | full frame |
| EPA vehicle class: | full-size van |
| Manufacturing location: | Wentzville, Mo. |
| Key competitors: | Ford Transit; Ram ProMaster/Mercedes Sprinter; Nissan NV 2500/3500 |
2004 Chevrolet Express 2500 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2004 Chevrolet Express 2500.
You can leave your car complaint via the special form below.
2004 Chevrolet Express 2500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 2004 Chevrolet Express 2500.
- Manufacturer: HONEYWELL INTERNATIONAL, INC.
- Components: FUEL SYSTEM, GASOLINE
- Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
- Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
- Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
- Manufacturer: QUALITY COACHES INC.
- Components: EXTERIOR LIGHTING
- Summary: CERTAIN CONVERSION VANS BUILT ON GMC/CHEVROLET CHASSIS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT." THE HOUSING LENS OF THE CENTER HIGH MOUNTED STOP LAMP DOES NOT ALLOW ENOUGH LIGHT TO EMIT FROM THE LAMP.
- Consequence: FOLLOWING VEHICLES MAY NOT BE FULLY INFORMED OF VEHICLE BRAKING. REAR-END CRASHES AND INJURY TO OCCUPANTS MAY OCCUR.
- Remedy: QUALITY COACHES IS WORKING WITH AUDIOVOX TO REPLACE THE CENTER HIGH-MOUNTED BRAKE LAMP ASSEMBLY. OWNERS MAY CONTACT QUALITY COACHES AT 1-800-373-6357 OR ASA AT 1-800-274-1886.
Additional sources
More sources of information about 2004 Chevrolet Express 2500 problems:
Q&A: Common Problems with 2004 Chevy Express 2500 Van
May 6, 2012 ... The ground wire from the negative battery terminal to the engine block rarely if ever gives any problems. The common failure we see on this ...
2004 Chevrolet Express 2500 - p0300 misfire on 2004 express 4.8l ...
Aug 21, 2015 ... 2004 Express van 4.8l with 140k miles. Past couple years: Hard to start after fuel fill up. Random miss and hesitation when accelerating.
2004 Chevrolet Express 3500 Q&A: Van Specs, Reviews & More
Nov 19, 2013 ... Hello, my name is XXXXX XXXXX I'm here to help get your problem solved. This is a common problem caused by a dirty throttle body which ...
2004 Chevrolet Express 2500 Problems and Complaints - 11 Issues
Top 2004 Chevrolet Express 2500 Problems · Fuel Level Sensor Failure · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet ...
Chevrolet Express Questions - Electrical issues.. break lights turn ...
Apr 11, 2013 ... Hit breaks tail light dim, and back up ... 2004 Chevrolet Express. -. Maintenance & Repair ... 2002 chevy Express 2500 5.7 turn signals not ...
Other years of Chevrolet Express 2500
Are you having problems with your 2004 Chevrolet Express 2500?
Leave your review of 2004 Chevrolet Express 2500