2002 Ford F-550 sd problems
The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.
Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.
Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.
The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.
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Common 2002 Ford F-550 sd problems
Based on the complaints from owners of the Ford F-550 SD 2002, several common problems have been reported. Here is a detailed list of these issues:
- Engine Problems:
- Description: Owners have reported issues with the engine not cranking or starting properly, even after major rebuilds. This can be attributed to various factors like faulty glow plugs, EGR codes, broken wires, or potential ECM or PCM problems.
- Resolution: To address engine starting issues, thorough diagnostics are necessary to identify the root cause, which could range from electrical faults to sensor malfunctions.
- Brake Light and Brake Problems:
- Description: Complaints include brake light malfunctions and difficulties in shifting gears due to brake-related issues.
- Resolution: Brake system inspections are crucial to ensure proper functioning, including checking brake lights, brake fluid levels, and the gear selector mechanism.
- Oil Pressure Sensor Problems:
- Description: Concerns have been raised about locating and addressing issues with the oil pressure sensor or switch, leading to alerts like "Oil pressure switch sensor, FICUM low circuit V."
- Resolution: Proper diagnosis and potential replacement of the oil pressure sensor are essential to maintain optimal engine performance and prevent damage.
- Electrical System and Wiring Problems:
- Description: Wiring problems have been reported, causing issues like the inability to crank the engine or start the vehicle.
- Resolution: Thorough inspection of the wiring harness, ECU, and related components is necessary to identify and rectify any electrical faults affecting the starting system.
- Transmission Problems (from additional source):
- Description: The Ford F-550 Super Duty may experience transmission issues related to the low/reverse planetary gear pinions, leading to slipping, delayed gear engagement, or harsh shifts.
- Resolution: Addressing transmission problems requires professional diagnosis, potentially involving repairs to the valve body, gear set pinions, or the transmission pump to ensure proper hydraulic pressure and gear engagement.
These common problems with the Ford F-550 SD 2002 highlight the importance of regular maintenance, thorough diagnostics, and timely repairs to ensure the vehicle's optimal performance and longevity.
What is the mpg on a 2002 Ford F550 7.3 diesel?
Based on data from 5 vehicles, 267 fuel-ups and 71,258 miles of driving, the 2002 Ford F-550 Super Duty gets a combined Avg MPG of 8.32 with a 0.33 MPG margin of error.
What class is a Ford 550?
The Ford F-550 has a significantly higher Gross Vehicle Weight Rating than the F-450; it ranges from 17,500 to 19,500 pounds depending on the configuration that you choose. This means it's always listed as a Class V Medium Duty Vehicle.
What is the towing capacity of a 1999 Ford F550?
The towing capacity of an F550 7.3 is 17,300 to 18,300. You are way over what this truck can tow, pretty much double. You will need a bigger truck or more engine, or a newer engine to pull this load. That much weight is going to max out all of your fluid temperatures.
Does Ford have a 550?
F-550® LARIAT.
How many miles per gallon does a 2002 Ford F550 get?
Based on data from 5 vehicles, 267 fuel-ups and 71,258 miles of driving, the 2002 Ford F-550 Super Duty gets a combined Avg MPG of 8.32 with a 0.33 MPG margin of error.
Where are Ford F-550 made?
Together with Kentucky Truck Plant, Ohio Assembly will produce F-350, F-450 and F-550 Super Duty chassis cab configurations. Opened in 1974, Ohio Assembly Plant employs nearly 1,400 people and is one of the largest employers in Lorain County.
Is a Ford F-550 gas or diesel?
The F-550 is built to be endlessly customizable, so that you can get exactly the truck you need for your business. Much of this customization comes from upfitting, but Ford offers a number of options as well, including a choice of gasoline or diesel V8 and a choice of three cab configurations.
What class is a Ford 550?
The Ford F-550 has a significantly higher Gross Vehicle Weight Rating than the F-450; it ranges from 17,500 to 19,500 pounds depending on the configuration that you choose. This means it's always listed as a Class V Medium Duty Vehicle.
2002 Ford F-550 sd car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Ford F-550 sd problems, we found that the most common problems with these 2023 model year vehicles are:
- Fuel system problems
- Diesel problems
- Engine and engine cooling problems
- Electrical system problems
- Service brakes problems
The graph below shows statistics for all 2002 Ford F-550 sd vehicle components and the number of complaints received.
2002 Ford F-550 sd complaints
The NHTSA has received 22 complaints about various vehicle components related to the 2002 Ford F-550 sd.
ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2019-12-18
- Fire: 1
- VIN: 1FDAF57S02E
- Components: ELECTRICAL SYSTEM
- Summary: CONNECTOR #270B MELTED AT CENTRAL JUNCTION CONNECTOR. VEHICLE WAS BOTH IN MOTION AND PARKED
ENGINE PROBLEM
- Date Of Incident: 2014-05-06
- Number Of Injuries: 1
- Fire: 1
- Components: ENGINE
- Summary: TL* THE CONTACT OWNS A 2002 FORD F-550 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THICK WHITE SMOKE WAS SEEN FROM UNDERNEATH THE VEHICLE. AFTER INSPECTING THE VEHICLE, THE CONTACT DISCOVERED FLAMES COMING FROM UNDER THE HOOD AND FRONT OF THE VEHICLE. THE VEHICLE WAS DESTROYED. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. DURING THE INCIDENT THE CONTACT SUSTAINED INJURIES TO THE BACK AND SHOULDER WHILE ATTEMPTING TO EXTINGUISH THE FIRE. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 212,000.
SERVICE BRAKES, HYDRAULIC,FUEL SYSTEM, DIESEL,EXTERIOR LIGHTING,TIRES PROBLEM
- Date Of Incident: 2012-05-01
- VIN: 1FDAF56F22E
- Components: SERVICE BRAKES, HYDRAULIC,FUEL SYSTEM, DIESEL,EXTERIOR LIGHTING,TIRES
- Summary: 2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST OF $ 1251.46. THE UPPER SHOCKS WERE RUSTED, THE HEADLIGHT ASSEMBLY AND MARKER ASSEMBLY WERE BROKEN. THE CONSUMER STATED THE VEHICLE SHOULD NOT HAVE PASSED DOT INSPECTION. *JB
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2011-11-29
- VIN: 1FDAF56FX2E
- Components: FUEL SYSTEM, GASOLINE
- Summary: DRIVING VEHICLE, VEHICLE LOST POWER. DRIVER JUST MADE IT OFF THE ROAD. HAD THE VEHICLE TOWED TO A SERVICE STATION. BEING TOLD THAT THE FUEL TANK IS DE-LAMINATING. THEY HAVE TO REPLACE THE WHOLE FUEL SYSTEM. TOTAL COST $3,500.00. CALLED FORD, THEY ARE SAYING THERE IS NO KNOWN PROBLEM. WHEN I DO A GOOGLE SEARCH SEVERAL COMPLAINTS ARE POSTED ON DIFFERENT SITES ABOUT THE SAME PROBLEM. IT SEEMS AS THOUGH SEVERAL YEARS ARE AFFECTED. *TR
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2010-06-11
- VIN: 1FDAF57F22E
- Components: FUEL SYSTEM, DIESEL
- Summary: FORD F550 TRUCK HAS FUEL TANK PROBLEM. FUEL LINES, PUMP, FILTER & INJECTORS GETTING CLOGGED DUE TO FLAKING ON THE INSIDE OF THE TANK. ISSUE BLAMED ON POOR DIESEL FUEL, BUT HAVE RESEARCHED SEVERAL OTHER CASES ALL REPORTING THE EXACT SAME ISSUES. FORD IS TAKING NO RESPONSIBILITY. TRUCK WILL LOSE POWER AND STALL WHILE DRIVING. *TR
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-10-28
- VIN: 1FDAF56FX2E
- Components: FUEL SYSTEM, DIESEL
- Summary: VEHICLE HAD LOSS OF POWER AND RAN ROUGH. FINALLY VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED. THE TANK HAD TO BE REPLACED. THE COST: $1600.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILITY FOR ANY DEFECTS OF THEIR FUEL TANKS. WITH NO OTHER CHOICE, WE HAD TO PAY FOR THE REPAIRS OUT OF POCKET. THIS IS A SAFETY ISSUE, AS THESE VEHICLES ARE USED FOR COMMERCIAL USAGE DAILY. THIS IS ALSO A FINANCIAL BURDEN THAT HAS BEEN FORCED ONTO US UNFAIRLY. THEY NEED TO TAKE RESPONSIBILITY AND RECALL THESE FUEL TANKS. *TR
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2008-04-01
- VIN: 1FDAW56F22E
- Components: FUEL SYSTEM, DIESEL
- Summary: SERVICING DEALER JUST ADVISED THAT THE DIESEL FUEL TANK IS DELAMINATING FROM THE INSIDE AND CAUSING FUEL LINE, FUEL FILTER, AND FUEL INJECTOR CLOGGING. ALTHOUGH WE ALWAYS USED CLEAN DIESEL ONLY, DEALERSHIP WOULD NOT SAY WHAT CAUSED PROBLEM BUT WELL AWARE OF IT. QUOTED $3,500.00 TO REPLACE FUEL TANK AND SENDING UNIT. OUTRAGEOUS. ESPECIALLY WHEN CAUSING STALLING AND LOSS OF POWER DURING DRIVING AND POSSIBLY CAUSING ACCIDENT. FOUND LOTS OF PEOPLE WITH THE SAME PROBLEM THROUGH INTERNET SEARCH. *TR
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2009-01-11
- Components: FUEL SYSTEM, DIESEL
- Summary: MY 2002 FOR F 550 WAS DRIVING AND LOST POWER IN TRAFFIC EVENTUALLY LOSING POWER AND STALLING IN TRAFFIC ON A VERY BUSY ROAD. THE TRUCK WAS TOWED TO A LOCAL DEALER AND I WAS INFORMED THAT THE INSIDE OF THE GAS TANK WAS DELAMINATING WHICH CAUSED A FAILURE IN THE GAS TANK, FAILURE IN THE SENDING UNIT,THE FAILURE IN THE FUEL PUMP,AND THE FAILURE OF THE FILTERS. FORD HAS ALSO ADVISED ME OF POSSIBLE DESTROYED FUEL INJECTORS. FORD TAKES NO RESPONSIBILITY FOR THE DEFECT IN THE FUEL TANK. *TR
SUSPENSION PROBLEM
- Date Of Incident: 2008-10-28
- VIN: 1FDAW57F72E
- Components: SUSPENSION
- Summary: TL*THE CONTACT OWNS A 2002 FORD F550 SUPER DUTY. THE CONTACT STATED THAT THE REAR SUSPENSION SYSTEM FAILED, WHICH WAS A RESULT OF A DEFECT REPAIR BY THE FONTAINE MODIFICATION COMPANY. THE COMPANY SENT NOTIFICATIONS TO THE VEHICLES THAT HAD A DEFECT WITH THE REAR SUSPENSION SYSTEM. THE REAR SUSPENSION WAS PREVIOUSLY REPAIRED ON THE CONTACT'S VEHICLE AND HE CALLED THE FONTAINE MODIFICATION COMPANY IN REGARDS TO REIMBURSEMENT. THEY STATED THAT THE VEHICLE WAS OUT OF WARRANTY. THE CONTACT HAS CALLED AND WRITTEN LETTERS TO THE COMPANY SINCE THAT TIME, BUT HAS NOT RECEIVED A RESPONSE. THE FAILURE MILEAGE WAS 125,000.
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2008-09-13
- Components: FUEL SYSTEM, DIESEL
- Summary: 2002 FORD F550 SUPER DUTY DIESEL WITH 44,000 MILES HAS A RUSTING FUEL TANK CAUSING THE FUEL FILTER, PUMP, AND INJECTORS TO GET CLOGGED. ONLY DIESEL FUEL HAS BEEN USED. WHEN UNDER ANY STRAIN OR LOAD THE ENGINE WITH BEGIN TO LOSE POWER AND SPUTTER. ONCE THE ENGINE RUNS FOR A FEW MINUTES AT IDLE IT SEEMS TO CLEAR UP AGAIN UNTIL LOAD IS PUT ON THE TRUCK. THE TRUCK IS ONLY POSSIBLE TO MOVE AROUND AT A CRAWL. THE FUEL FILTER WAS REPLACED AND IT WAS COMPLETELY COVERED WITH RUST. THERE WHERE FINES AND LARGER PARTICLES WHICH WERE OBVIOUSLY RUST. I HAVE BEEN SEARCHING FOR REPLACEMENT TANKS WITHOUT SUCCESS. *TR
POWER TRAIN PROBLEM
- Date Of Incident: 2008-04-17
- VIN: 1FDAF56F32E
- Components: POWER TRAIN
- Summary: THE FRONT AXLE TUBE IS BROKEN AND CRACKED THROUGH WHERE THE CENTERING SUPPORT ROD ATTACHES TO THE AXLE. WHEN THIS OCCURRED IT FELL DOWN ONTO THE CENTER LINK OF THE STEERING WHICH CAUSED THE STEERING TO BIND AND NOT TURN FREELY. THIS HAPPENED IN OUR CORPORATION YARD,BUT HAD IT HAPPENED ON THE ROAD IT WOULD HAVE CAUSED AN ACCIDENT AND VERY PROBABLY PERSONAL INJURY. THERE IS NO IMPACT DAMAGE OF ANY KIND TO THIS VEHICLE. THIS IS A SAFETY ISSUE OF GREAT MAGNITUDE. I INFORMED MY LOCAL FORD DEALER AND THEY ARE LOOKING INTO IT. THIS IS A MANUFACTURING DEFECT. *TR
STEERING,SERVICE BRAKES, HYDRAULIC PROBLEM
- Date Of Incident: 2006-09-04
- VIN: 1FDAX56F62E
- Components: STEERING,SERVICE BRAKES, HYDRAULIC
- Summary: 2002 F550'S POWER STEERING MECHANISM IN ENGINE COMPARTMENT BROKE OFF AND STRUCK ANOTHER VEHICLE ON THE HIGHWAY. *TS A VACUUM FOR THE POWER STEERING AND BRAKES BROKE. *NM
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2005-08-08
- VIN: 1FDAW56F62E
- Components: FUEL SYSTEM, DIESEL
- Summary: FUEL TANK ON 2002 F SERIES FORD DUMP TRUCKS ARE COATED WITH A SUBSTANCE THAT BREAKS DOWN AND CAUSES BLOCKAGE OF FUEL LINES; ORIGINAL TANK REPLACED AUGUST 2005 SAME PROBLEM WITH REPLACEMENT TANK, 6/06: COATING BREAKING DOWN; CAUSING ENGINE TO SHUT OFF; EXTREMELY DANGEROUS AND OFFERS NO WARNING. *JB UPDATED 10/04/06. *JB
FUEL SYSTEM, DIESEL PROBLEM
- Date Of Incident: 2006-05-03
- VIN: 1FDXE40F4XH
- Components: FUEL SYSTEM, DIESEL
- Summary: FUEL TANK FAILURE ON F450 AND F550 FORD CHASSIS. WE HAVE 2 F450 AND 4 F550 BUSES WITH FACTORY INSTALLED FUEL TANKS. THE F550S HAVE BEEN REPLACED AND ARE FAILING THE SECOND AND THIRD TIME WITH NO RECOGNITION CONTINUED PROBLEM FROM FORD. ONE OF OUR F450S FAILED TODAY. SAME PROBLEM. THE PROBLEM APPEARS TO FAILURE OF THE INTERNAL COATING IN THE TANK. ALL FAILURES ARE THE SAME. I BELIEVE THE CAUSE IS IMPROPER APPLICATION OF THE COATING OR THE WRONG COATING IS BEING USED. I'M SURE WE ARE NOT THE ONLY COMPANY IN THE US TO EXPERIENCE THIS PROBLEM. THE COST TO REPLACE THE TANK IS APPROXIMATELY $2000. *JB
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2005-09-04
- Fire: 1
- Components: ENGINE AND ENGINE COOLING
- Summary: 2002 FORD F550 ENGINE CAUGHT ON FIRE. *TS *JB
SUSPENSION,FUEL SYSTEM, OTHER PROBLEM
- Date Of Incident: 2004-12-09
- VIN: 1FDAW57F52E
- Components: SUSPENSION,FUEL SYSTEM, OTHER
- Summary: BRACKET SUSPENSION FAILURE ALLOWS REAR END TO SHIFT OVER 6 - 8 INCHES PUNCTURING THE FUEL TANK AND RENDERING THE VEHICLE MOTIONLESS.
STEERING,SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM,WHEELS PROBLEM
- Date Of Incident: 2002-04-05
- VIN: 1FDAF57F02E
- Components: STEERING,SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM,WHEELS
- Summary: 2002 FORD F550 HAS PROBLEMS WITH OIL LEAKS, STEERING, ELECTRICAL SHORTS, BRAKE AND WHEELS FELL OFF.*MR THE VEHICLE ALSO CONSUMED EXCESSIVE AMOUNTS OF OIL. *NM
ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2005-01-07
- VIN: 1FDAF57F02E
- Components: ELECTRICAL SYSTEM
- Summary: MYSELF AND 3 OTHER BUSINESSES IN MY AREA OWN FORD F350S AND F 550S ALL OF US HAD ALTERNATORS GO BAD ON THEM AT 40,000 AND BELOW MILES. SEEMS LIKE A BIG COINCIDENCE. CALLING ALL PARTS STORES AND FORD DEALERS WE WERE TOLD THEY WERE OUT OF STOCK AND THEY WERE GETTING ALL KINDS OF CALLS FOR THEM. *NM
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2003-04-09
- Components: ENGINE AND ENGINE COOLING
- Summary: THE VEHICLES ENGINE HAD A HOLE IN IT. THE VEHICLE WAS TAKEN TO THE DEALER WHO INDICATED THAT THE OIL LOOKED BAD. THE CONSUMER INDICATED THAT COOLANT HAD BEEN LEAKING INTO THE CRANKCASE. THE MECHANIC STATED THAT HE WOULD VOID THE REMAINDER OF THE CONSUMER'S WARRANTY. HE THEN CALLED THE MANUFACTURE AND THEY STATED THAT THEY WOULD SUPPORT THEIR DEALER. *NLM
TIRES PROBLEM
- Date Of Incident: 2003-02-25
- VIN: 1FDAF57F02E
- Components: TIRES
- Summary: THE FRONT PASSENGER TIRE EXPERIENCED TREAD SEPARATION, WHICH CAUSED A TIRE BLOW OUT.*JB *TS
STRUCTURE PROBLEM
- Date Of Incident: 2024-11-24
- Components: STRUCTURE
- Summary: CONSUMER STATES OF HAVING PROBLEMS WITH THE FRAME CRACKED ALL THE WAY FROM THE PASSENGER SIDE TO ALL THE WAY TO THE BACK SHOCK. DEALER WAS CONTACTED. TS
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2002-02-20
- VIN: 1FDAF57F12E
- Components: ENGINE AND ENGINE COOLING
- Summary: THE FAN BELT HAS FAILED (6) DIFFERENT TIMES AT HIGHWAY SPEED WITH A/C ON.DEALER HAS THROWN THERE HANDS UP AND THE CAN,T REPAIR PROBLEM .TRUCK HAS BEEN THERE MANY TIMES AND HAS NOT BEEN REPAIRED . WHEN BELT SNAPS IN (TWO ) I HAVE NO STEERING OR BRAKES .
2002 Ford F-550 sd recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 5 recalls for different components of the 2002 Ford F-550 sd.
- Manufacturer: FORD MOTOR COMPANY
- Components: EXTERIOR LIGHTING:TAIL LIGHTS
- Summary: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
- Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
- Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
- Manufacturer: FORD MOTOR COMPANY
- Components: VEHICLE SPEED CONTROL
- Summary: FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
- Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
- Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
- Manufacturer: FEDERAL-MOGUL CORPORATION
- Components: WHEELS:HUB
- Summary: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.
- Consequence: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
- Remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
- Manufacturer: FORD MOTOR COMPANY
- Components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL
- Summary: ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
- Consequence: IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.
- Remedy: DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
- Manufacturer: FORD MOTOR COMPANY
- Components: VEHICLE SPEED CONTROL
- Summary: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
- Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.
- Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)
Additional sources
More sources of information about 2002 Ford F-550 sd problems:
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