1994 Ford F-450 sd problems

General information about Ford-F-450 sd
Overview of popular issues
Analysis of common problems
Сomplaints list
Recalls list

The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.

Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.

Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.

The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.

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Common 1994 Ford F-450 sd problems

The Ford F-450 SD 1994 has been reported to have several common problems based on complaints from owners. These issues span across various components, including equipment, electrical, fuel system, lighting, tires, brakes, engine, seats, transmission, structure, air bags, steering, visibility, doors, and frame.

One of the common problems with the 1994 Ford F-450 SD is related to the transmission. A review from a 2020 Ford F-450 Super Duty XL 4dr Crew Cab 4WD DRW (6.7L 8cyl Turbodiesel 10A) owner indicates that the truck has a faulty transmission. This issue is reportedly so common that Ford is in the process of arbitration due to the high number of cases.

Another problem area for the 1994 Ford F-450 SD is the 6.0L Power Stroke Diesel engine. Consumers have expressed their frustration over the poor quality of this engine, with specific concerns related to the EGR cooler. The EGR cooler can fail due to coolant passing through radiator-like fins, which can thicken and clog the cooler, causing it to overheat and rupture. This can lead to gasses mixing with coolant, clogging the cooler, and eventually causing the head gaskets to blow.

The 1994 F-450 SD also has issues with the fuel system. According to recall data, there have been 16 recalls related to the fuel system for this model, indicating a significant number of problems in this area.

The brakes are another problematic component for the 1994 Ford F-450 SD. There have been 10 recalls related to brakes for this model, suggesting that there are widespread issues with the braking system.

Lastly, the 1994 Ford F-450 SD has experienced problems with the electrical system, with 16 recalls related to electrical issues. This indicates that there are likely numerous electrical problems affecting this model.

In summary, the 1994 Ford F-450 SD has been reported to have common problems with the transmission, 6.0L Power Stroke Diesel engine, fuel system, brakes, and electrical system. These issues have led to numerous recalls and negative owner experiences, indicating that this model has significant reliability concerns.

What year Ford f450 is best?

The Best Model Years to Buy a Ford F-450 Super Duty

With the 2022, you would only pay, on average, 100% of the price as new, with 100% of the vehicle's useful life remaining. The 2021 and 2019 model years are also attractive years for the F-450 Super Duty, and provide a relatively good value.

What is the difference between 450 and 550 Ford?

Conventional Towing Capacity: The F-450 Chassis Cab can tow up to 17,500 pounds conventionally, while the F-550 can tow up to 18,500 pounds with a standard hitch. That's right: the F-550 towing capacity gives you a slight edge from the start.

Is Ford F-450 Super Duty?

2024 Ford Super Duty® F-450® XLT Truck. Model Details & Specs. Ford.com.

Does Ford make a 450 engine?

2023 Ford F-450 Engine Specifications

The standard 6.7L Power Stroke® turbo diesel engine produces a massive 1,050 pound-feet of torque, while the high-output 6.7L Power Stroke turbo diesel generates up to 1,200 pound-feet of torque.

What year Ford f450 is best?

The Best Model Years to Buy a Ford F-450 Super Duty

Is Ford F-450 Super Duty?

2024 Ford Super Duty® F-450® XLT Truck. Model Details & Specs. Ford.com.

Does Ford make a 450 engine?

2023 Ford F-450 Engine Specifications

The standard 6.7L Power Stroke® turbo diesel engine produces a massive 1,050 pound-feet of torque, while the high-output 6.7L Power Stroke turbo diesel generates up to 1,200 pound-feet of torque.

What is the difference between 450 and 550 Ford?

1994 Ford F-450 sd car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford F-450 sd problems, we found that the most common problems with these 2023 model year vehicles are:

Service brakes problems
Hydraulic problems
Electrical system problems

The graph below shows statistics for all 1994 Ford F-450 sd vehicle components and the number of complaints received.

1994 Ford F-450 sd complaints

The NHTSA has received 3 complaints about various vehicle components related to the 1994 Ford F-450 sd.

2008-01-03

ELECTRICAL SYSTEM PROBLEM

Date Of Incident: 2007-11-28
Fire: 1
Components: ELECTRICAL SYSTEM
Summary: 1994 FORD F-450 CAUGHT FIRE UNDERNEATH THE PASSENGER SIDE DOOR. *KB OHIO TRAFFIC CRASH REPORT# 10-91-0820.

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2007-11-02

SERVICE BRAKES, HYDRAULIC PROBLEM

Date Of Incident: 2007-10-29
VIN: 1FDLF47K9RE
Components: SERVICE BRAKES, HYDRAULIC
Summary: TL*THE CONTACT OWNS A 1994 FORD SUPERDUTY F450. WHILE STOPPING THE VEHICLE, THE CONTACT NOTICED THAT THE BRAKES HAD A BURNING SMELL AND PUFFS OF SMOKE APPEARED. HE CONTINUED DRIVING A SHORT DISTANCE TO A FORD DEALER AND THEY STATED THAT THE CALIPER PISTONS WOULD NOT RELEASE, WHICH CAUSED THE BURNING SMOKE SMELL. THE DEALER ALSO STATED THAT THE PISTON WAS NOT RELEASING ON THE CALIPER AND WAS CORRODED UNDERNEATH. THE VEHICLE IS CURRENTLY AT THE DEALER AND THEY WILL CHANGE ALL OF THE CALIPERS. THE PURCHASE DATE AND SPEED WERE UNKNOWN. UPDATED 01/11/08. *LJ UPDATED *JB

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1995-02-21

SERVICE BRAKES, HYDRAULIC PROBLEM

Date Of Incident: 1994-09-01
VIN: 1FDLF47G2RE
Components: SERVICE BRAKES, HYDRAULIC
Summary: WHEN CARS ARE LOADED ON TRUCK BRAKES DO NOT WORK PROPERLY. TT

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1994 Ford F-450 sd recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 3 recalls for different components of the 1994 Ford F-450 sd.

2009-10-13

Manufacturer: FORD MOTOR COMPANY
Components: VEHICLE SPEED CONTROL
Summary: FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

2006-08-01

Manufacturer: FORD MOTOR COMPANY
Components: VEHICLE SPEED CONTROL
Summary: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

2001-05-22

Manufacturer: FORD MOTOR COMPANY
Components: TIRES:TREAD/BELT
Summary: THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.
Consequence: SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.
Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Additional sources

More sources of information about 1994 Ford F-450 sd problems:

Ford 7.3 Powerstroke Common problems Part 2: Fuel Bowl - YouTube

https://www.youtube.com/watch?v=l4GhxDak4PI

Apr 19, 2019 ... Going over common Problems with the stock fuel bowl on 7.3 Powerstroke. OBS fuel bowls are different than Super Duty fuel bowls.

Common Problems for 100,000 Mile Plus Trucks | Ford Powerstroke ...

https://www.powerstroke.org/threads/common-problems-for-100-000-mile-plus-trucks.164983/

Aug 25, 2010 ... I know that anything under the sun could happen, but what is likely to fail? 1997 F-250 ex-cab 4x4 100k miles.

Top Common Engine Problems 1999-2007 Ford F-250 Truck ...

Info on 1994 f450 4x4 - Ford Truck Enthusiasts Forums

https://www.ford-trucks.com/forums/1628194-info-on-1994-f450-4x4.html

Jun 25, 2020 ... The F-Super Duty (AKA F-450 rated equivalent) trucks were all 2wd and regular cab only so she's been custom built. Please take pics to share! I ...