1996 Ford F-450 sd problems

General information about Ford-F-450 sd
Overview of popular issues
Analysis of common problems
Сomplaints list
Recalls list

The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.

Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.

Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.

The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.

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Common 1996 Ford F-450 sd problems

Common Problems with the Ford F-450 SD 1996

The Ford F-450 SD 1996 has been reported to have several common problems, primarily related to equipment, electrical, fuel system, lighting, tires, brakes, engine, seats, transmission, structure, air bags, steering, visibility, doors, and frame. The following are some of the specific issues that have been reported by owners of this vehicle.

Faulty Transmission

One of the most common problems reported with the Ford F-450 SD 1996 is a faulty transmission.

Rough Ride

Another common problem reported with the Ford F-450 SD 1996 is a rough ride. This can make the truck uncomfortable to drive and may lead to driver fatigue on long trips.

Equipment Recalls

The Ford F-450 SD 1996 has also been subject to several equipment recalls, including issues with the frame, lighting, and seats.

Death Wobble

The Ford F-450 SD 1996 has been reported to be prone to a phenomenon known as the "death wobble," which is a violent shaking of the front end of the truck while driving at high speeds.

High Mileage

While the Ford F-450 SD 1996 is known for its durability, it is still subject to the effects of high mileage. High mileage can lead to a variety of issues, including engine rebuilds and other costly repairs.

In summary, the Ford F-450 SD 1996 has several common problems, including faulty transmission, rough ride, equipment recalls, death wobble, and high mileage. These issues can result in significant downtime and repair costs for owners, and may affect the overall reliability and durability of the vehicle.

What year Ford f450 is best?

The Best Model Years to Buy a Ford F-450 Super Duty

With the 2022, you would only pay, on average, 100% of the price as new, with 100% of the vehicle's useful life remaining. The 2021 and 2019 model years are also attractive years for the F-450 Super Duty, and provide a relatively good value.

Does Ford make a 450 engine?

2023 Ford F-450 Engine Specifications

The standard 6.7L Power Stroke® turbo diesel engine produces a massive 1,050 pound-feet of torque, while the high-output 6.7L Power Stroke turbo diesel generates up to 1,200 pound-feet of torque.

What year did the Ford F-450 come out?

Beginning production in January 1998 for the 1999 model year (after a 1998 hiatus), the Ford F-Series Super Duty consisted of the F-250 pickup truck, F-350 pickup truck and chassis cab, and introduced the F-450 and F-550 chassis-cabs (see below).

Which Ford diesel to stay away from?

The 6.4 Powerstroke came after the 6.0 Powerstroke, which was widely panned for its problems and poor performance. The issues with both of these engines eventually led to the end of the working relationship between Ford and Navistar and led to Ford designing its next diesel engine in-house.

What year Ford f450 is best?

The Best Model Years to Buy a Ford F-450 Super Duty

Where is the Ford f450 made?

Is Ford F-450 Super Duty?

2024 Ford Super Duty® F-450® XLT Truck. Model Details & Specs. Ford.com.

Does Ford make a 450 engine?

2023 Ford F-450 Engine Specifications

The standard 6.7L Power Stroke® turbo diesel engine produces a massive 1,050 pound-feet of torque, while the high-output 6.7L Power Stroke turbo diesel generates up to 1,200 pound-feet of torque.

1996 Ford F-450 sd car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford F-450 sd problems, we found that the most common problems with these 2023 model year vehicles are:

Tires problems
Steering problems
Service brakes problems
Hydraulic problems
Engine and engine cooling problems

The graph below shows statistics for all 1996 Ford F-450 sd vehicle components and the number of complaints received.

1996 Ford F-450 sd complaints

The NHTSA has received 2 complaints about various vehicle components related to the 1996 Ford F-450 sd.

2000-09-30

TIRES PROBLEM

Date Of Incident: 2000-07-27
VIN: 1FDLF47F5TE
Components: TIRES
Summary: TREAD LOSS 10/29/1999, ONE TIRE, TREAD LOSS 7/28/2000, TWO TIRES. *AK (TIRESIZE: LT23585R16)( DOT NUMBER: TIRE SIZE: LT23585R16 )

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1998-07-02

STEERING,SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING PROBLEM

Date Of Incident: 2024-11-24
VIN: 1FDLF47G6TE
Components: STEERING,SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING
Summary: WHEN APPLYING THE BRAKES WITH A LOAD ON THE TRUCK, THE FRONT BRAKES LOCKED UP AND THE REAR BRAKES ARE INEFFECTIVE. DEALER HAS SEEN 3 TIMES. DEALER ADJUSTED BRAKE PROPORTIONING VALVE TO MAXIMUM SETTING AND REMOVED THE FACTORY INSTALLED TOGGLE WHICH PARTIALLY ALLEVIATED THE PROBLEM, CONSUMER STATED THAT FORD MOTOR COMPANY WOULD NOT COOPERATE. ALSO, FRONT BRAKES PRONE TO LOCK UP WHEN APPLY BRAKES ON WET OR SOFT FOOTTING UNDER NORMAL ROAD CONDITIONS, CONSUMER STATES THAT THERE IS A COLD START EXHUAST MANIFOLD LEAK. *AK *TT

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1996 Ford F-450 sd recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 1996 Ford F-450 sd.

2009-10-13

Manufacturer: FORD MOTOR COMPANY
Components: VEHICLE SPEED CONTROL
Summary: FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

2006-08-01

Manufacturer: FORD MOTOR COMPANY
Components: VEHICLE SPEED CONTROL
Summary: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

Additional sources

More sources of information about 1996 Ford F-450 sd problems:

Q&A: 1996 Ford F-450 Super Duty Front End Shake - Solutions ...

https://www.justanswer.com/ford/0k0eb-1996-ford-450-super-duty-bad-front-end-shake.html

Jan 14, 2007 ... 1996 ford f 450 super duty has bad front end shake at lower speeds. 30 to 45 miles an hour. Will not do it all the time.

Common Problems for 100,000 Mile Plus Trucks | Ford Powerstroke ...

https://www.powerstroke.org/threads/common-problems-for-100-000-mile-plus-trucks.164983/

Aug 25, 2010 ... 1996 Ford F-350 4x4 SRW CCLB manual trans. CALI spec -ATS intercooler, WW2 w/ 1.0 housing/EPBV delete, Comp 910s, SD Efuel, 3.55s, 315/75r16

1996 powerstroke common problems - Ford Truck Enthusiasts Forums

https://www.ford-trucks.com/forums/970231-1996-powerstroke-common-problems.html

Jun 30, 2010 ... 1994.5 - 1997 7.3L Power Stroke Diesel - 1996 powerstroke common problems - Hey im looking at getting a 1996 f250 single cab 7.3psd with ...

A/C not blowing cold air | Ford Powerstroke Diesel Forum

https://www.powerstroke.org/threads/a-c-not-blowing-cold-air.1142458/

Jun 26, 2016 ... Somewhat of a common problem ... yup core is common on these SD's. if they ... A forum community dedicated to Ford F-series owners and enthusiasts ...