1991 Ford Club wagon problems

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The Ford E-Series (also known as the Ford Econoline, Ford Econovan or Ford Club Wagon) is a range of full-size vans manufactured and marketed by the Ford Motor Company. Introduced for 1961 as the replacement of the Ford F-Series panel van, four generations of the model line have been produced. Marketed for both cargo and passenger transport configurations, the E-Series has been designed with multiple design variations for both retail and commercial sale, including vans, and commercial-grade cutaway van chassis and stripped chassis (a chassis without bodywork).

With over 8.2 million units sold since 1961, the Ford E-Series is the third-best selling van line in history (outranked only by the Ford Transit and Volkswagen Transporter). Ford retired the E-Series passenger and cargo vans after 2014, replacing them with the Ford Transit. As of current production, the E-Series remains offered exclusively in cutaway and stripped-chassis configurations. In 2021, the model line entered its 60th year of production (becoming the second current Ford line to do so).

The E-Series (cutaway/stripped chassis) is assembled by Ford at its Ohio Assembly facility (Avon Lake, Ohio), which has produced the model line since 1975. Prior to its closure, Lorain Assembly (Lorain, Ohio) assembled the model line from 1961 to 2005.

1991 Ford Club wagon

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Common 1991 Ford Club wagon problems

The Ford Club Wagon, specifically the 1991 model, is known for a few common problems that owners have reported. One of the most significant issues is related to the engine, particularly the 5.4 Triton engine that was introduced in the early 1990s. The primary concern with this engine is that it was introduced before the fuel was clean enough for it to function correctly. This led to various problems, including engine failure and poor performance. However, these issues are generally not a concern for 1991 models that have been on the road for a long time, as the fuel quality has improved significantly.

Another common problem with the 1991 Ford Club Wagon is related to the transmission. The pre-2003 transmissions in the 3/4 and 1-ton models are not the best, and owners have reported problems with them. However, if you plan on towing with a Ford van, the V10 engine is a reliable option. It has an undeserved reputation for poor fuel efficiency, but it can tow heavy loads with ease.

The brakes are another area where the 1991 Ford Club Wagon has been known to have issues. Some owners have reported that the brakes need to be replaced entirely, while others have said that they only need to be cleaned and adjusted. It is essential to ensure that the brakes are in good working order before embarking on a long trip, as they are a critical safety feature.

The shocks are another component that can cause problems in the 1991 Ford Club Wagon. Some owners have reported that the shocks are worn out and need to be replaced, while others have said that they are still in good condition. Driving on worn-out shocks can be dangerous, particularly on rough roads, so it is essential to ensure that they are in good working order before embarking on a long trip.

The serpentine belt is another component that can cause problems in the 1991 Ford Club Wagon. Some owners have reported that the belt needs to be replaced, but the labor costs can be high. It is essential to ensure that the serpentine belt is in good condition, as it is a critical component of the engine's cooling and charging systems.

Finally, spark plugs and air filters can also cause problems in the 1991 Ford Club Wagon. Some owners have reported that the spark plugs and air filters need to be replaced, while others have said that they are still in good condition. It is essential to ensure that the spark plugs and air filters are in good condition, as they are critical components of the engine's ignition and fuel systems.

In summary, the 1991 Ford Club Wagon is known for a few common problems that owners have reported. These include engine issues, transmission problems, brake issues, shock problems, serpentine belt problems, and spark plug and air filter problems. It is essential to ensure that all of these components are in good working order before embarking on a long trip, as they are critical to the safe and reliable operation of the vehicle.

1991 Ford Club wagon engine

What years did Ford make the Club Wagon?

The Ford E-Series, also known as the Ford Econoline or the Ford Club Wagon , was a series line of passenger or cargo vans which began in 1961 and ended in 2015.

What is a club wagon?

Positioned at the heart of the full-size van market, the rear-drive Club Wagon was designed to appeal to buyers who needed a large people mover but who wanted to travel in comfort and style. Cargo versions were known as the Econoline.

What is the difference between Econoline 150 and 250?

The Basic Difference:

The higher the number, the more weight the van can haul and the heavier duty it is. For example, in this case, the E-250 is more of a heavy-duty option than the E-150. This means that vans are all built with different parts, so they can accommodate different weights.

What are 90s Ford trucks called?

Ford F-Series eighth generation (1987–1991) Successor. Ford F-Series (tenth generation) (1997–2003) Ford Super Duty (F-250 and above)

What is a Ford Club Wagon?

Positioned at the heart of the full-size van market, the rear-drive Club Wagon was designed to appeal to buyers who needed a large people mover but who wanted to travel in comfort and style. Cargo versions were known as the Econoline.

What year was the Ford Club Wagon made?

1961

The Ford E-Series, also known as the Ford Econoline or the Ford Club Wagon , was a series line of passenger or cargo vans which began in 1961 and ended in 2015. The E-Series vans could hold eight to 15 people per van as well as cargo versions.

Who makes the Club Wagon?

The Ford E-Series (also known as the Ford Econoline, Ford Econovan or Ford Club Wagon) is a range of full-size vans manufactured and marketed by the Ford Motor Company.

How many seats does a Ford Club Wagon have?

The popular E-150 Club Wagon, a great vehicle for family travel, offers seating arrangements for five, seven or eight passengers.

1991 Ford Club wagon car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford Club wagon problems, we found that the most common problems with these 2023 model year vehicles are:

  • Power train problems
  • Fuel system problems
  • Gasoline problems
  • Tires problems
  • Electrical system problems

The graph below shows statistics for all 1991 Ford Club wagon vehicle components and the number of complaints received.

1991 Ford Club wagon complaints

The NHTSA has received 10 complaints about various vehicle components related to the 1991 Ford Club wagon.

2002-12-06

FUEL SYSTEM, GASOLINE PROBLEM

  • Date Of Incident: 2002-11-30
  • VIN: 1FMEE11H9MH
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: THE DUAL FUEL TANK SELECTOR VALVE MAY MALFUNCTION AND CAUSE AN OVERFILL CONDITION IN ONE OF THE FUEL TANKS, RESULTING IN AN OVERFLOW OF FUEL PAST THE FILLER CAP. DT
2001-09-18

ELECTRICAL SYSTEM PROBLEM

  • Date Of Incident: 2024-11-24
  • Components: ELECTRICAL SYSTEM
  • Summary: CONSUMER IS HAVING PROBLEMS WITH A DEFECTIVE IGNITION SWITCH THAT IS POSSIBLY CAUSING VEHICLE TO STALL. *TT
2001-06-27

TIRES PROBLEM

  • Date Of Incident: 2001-06-24
  • Number Of Injuries: 2
  • Crash: 1
  • Components: TIRES
  • Summary: CONSUMER WAS TRAVELING ABOUT 70MPH ON HIGHWAY AND HEARD A NOISE. VEHICLE WAS STRADLING FROM LANE TO LANE, AND THEN ROLLED OVER. TWO CHILDREN WERE EJECTED FROM VEHICLE. REAR DRIVER'S SIDE TIRE BLEWOUT, AND THE TREAD CAME COMPLETLY OFF. TIRE WAS GOODYEAR. *AK
2000-08-10

TIRES PROBLEM

  • Date Of Incident: 2000-04-18
  • VIN: 1FMEE11N2MH
  • Components: TIRES
  • Summary: TREAD DETACHED FROM TIRE AT 70 MPH. CASING RETAINED PRESSURE, SO WAS ABLE TO COME TO SAFE STOP AND THEN DRIVE SLOWLY ON SHOULDER TO FREEWAY EXIT. *AK( DOT NUMBER: TIRE SIZE: P235/75R15 )
2000-07-25

FUEL SYSTEM, GASOLINE PROBLEM

  • Date Of Incident: 2024-11-24
  • VIN: 1FAPP14J5MW
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: ESCORT FUEL PUMP ASSEMBLY RESULTED IN HIGH PRESSURE MASSIVE GASOLINE LEAKS, FUEL PUMPS ARE UNDER THE BACK SEATS. WHEN THE FUEL PUMP LEAK THE PRESSURE IS LIKE A GARDEN HOSE SPEWING GASOLINE
2000-06-27

ENGINE AND ENGINE COOLING PROBLEM

  • Date Of Incident: 2000-01-02
  • VIN: 1MEPM6042MA
  • Components: ENGINE AND ENGINE COOLING
  • Summary: THE HEAD GASKET FAILED IN THE ENGINE. THE REPAIR BILL WAS $627.69. I TALKED TO FORD MOTOR COMPANY'S CUSTOMER SERVICE DEPT. THEY DECLINED TO PAY FOR REPAIR EVEN THOUGH THE FAILURE IS A KNOWN DESIGN DEFECT. *AK
1999-10-05

POWER TRAIN PROBLEM

  • Date Of Incident: 1999-06-11
  • VIN: FILL
  • Components: POWER TRAIN
  • Summary: TRANSMISSION MAKING GRINDING NOISES. NOT SHIFTING INTO GEAR. WAS REPLACED TWICE. AFTER EACH REPLACEMENT, NOISE WOULD REAPPEAR. BEEN TO TRANSMISSION SHOP, BUT NOT DEALER. *AK
1997-10-20

TRAILER HITCHES PROBLEM

  • Date Of Incident: 1997-09-19
  • Components: TRAILER HITCHES
  • Summary: TRAILER HITCH FAILED CAUSING LOAD TO SEPARATE FROM VEHICLE. (OHIO STATE POLICE REPORT)
1997-03-05

POWER TRAIN PROBLEM

  • Date Of Incident: 1996-12-10
  • Components: POWER TRAIN
  • Summary: VEHICLE WOULD NOT MOVE FORWARD UNLESS PUT INTO REVERSE, THEN INTO DRIVE, HOWEVER WHEN IN REVERSE VEHICLE ROLLS BACKWARDS.
1997-03-05

POWER TRAIN PROBLEM

  • Date Of Incident: 1996-12-10
  • Components: POWER TRAIN
  • Summary: TRANSMISSION FAILED.
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Additional sources

More sources of information about 1991 Ford Club wagon problems:

Ford Econoline 1992: Common Problems, Q&A, and Solutions
Ford Econoline 1992: Common Problems, Q&A, and Solutions
https://www.justanswer.com/ford/4w428-ford-e-150-econoline-need-help-1992-ford-econoline.html

Apr 20, 2011 ... What causes a 1992 Ford Econoline Van E-150 to stop? - Answered by a verified Ford Mechanic.

1991 Ford Econoline Reviews - Carsurvey.org
1991 Ford Econoline Reviews - Carsurvey.org
http://www.carsurvey.org/reviews/ford/econoline/1991/

Aug 20, 2012 ... Aside from the usual (Tires, Oil Changes, Brakes, Etc.) In order of appearance: The first 80,000 miles were unremarkable, but at about 80,000 ...

Looking @1991 Econoline E-150 - Advice/Thoughts - Ford Truck ...
Looking @1991 Econoline E-150 - Advice/Thoughts - Ford Truck ...
https://www.ford-trucks.com/forums/1718796-looking-1991-econoline-e-150-advice-thoughts.html

Mar 1, 2023 ... Rear axle: The Ford 8.8" axle is very common and no major or minor issues plague it. Wheel bearings could pop up, you'll hear them. Brakes: Find ...

Advice Needed: 1991 Ford Econoline E-350 : r/vandwellers
Advice Needed: 1991 Ford Econoline E-350 : r/vandwellers
https://www.reddit.com/r/vandwellers/comments/bcftbd/advice_needed_1991_ford_econoline_e350/

Apr 13, 2019 ... I currently have a 92 Ford Econoline E250 camper van with the raised room, bathroom in the back, small propane powered kitchen. The previous ...

1991 Ford E-350 Econoline Problems and Complaints - 11 Issues
1991 Ford E-350 Econoline Problems and Complaints - 11 Issues
https://repairpal.com/1991-ford-e-350-econoline/problems

Top 1991 Ford E-350 Econoline Problems · Front End May Make Rattle Noise Over Bumps, Handling Issues · Coolant Leakage from Heater Core, Possible Leakage onto ...

Other years of Ford Club wagon

ford club wagon 1992 photo
Club wagon 1992
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ford club wagon 1993 photo
Club wagon 1993
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ford club wagon 1994 photo
Club wagon 1994
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ford club wagon 1995 photo
Club wagon 1995
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ford club wagon 1996 photo
Club wagon 1996
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ford club wagon 1997 photo
Club wagon 1997
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1991 Ford Club wagon photo