2006 Chevrolet W4500 problems

General information about Chevrolet-W4500
Overview of popular issues
Analysis of common problems
Сomplaints list
Recalls list

The Chevrolet Kodiak and GMC TopKick are a range of medium-duty trucks that were produced by the Chevrolet and GMC divisions of General Motors from 1980 to 2009. Introduced as a variant of the medium-duty C/K truck line, three generations were produced. Slotted between the C/K trucks and the GMC Brigadier Class 8 conventional, the Kodiak/TopKick were developed as a basis for vocationally oriented trucks, including cargo haulers, dump trucks, and similar vehicles; on later generations, both cutaway and cowled-chassis variants were produced for bus use.

Following years of declining market share, General Motors (in line with Ford Motor Company) sought to exit heavy-truck manufacturing. After struggling to enter joint ventures or sell the rights to its product line, the company ended production of the Kodiak and TopKick in 2009. The final medium-duty truck, a GMC TopKick 5500, rolled out of Flint Truck Assembly on July 31, 2009.

For the 2019 model year, after a ten-year hiatus, General Motors re-entered the conventional medium-duty truck segment. Developed in a joint venture with Navistar International, the Chevrolet Silverado 4500/5500 is a Class 4–6 vehicle. Slightly smaller than the Kodiak/Topkick, the Silverado 4500/5500 is marketed exclusively as a Chevrolet (with no GMC counterpart).

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Common 2006 Chevrolet W4500 problems

Based on the complaints from owners of the Chevrolet W4500 2006, some common problems reported are as follows:

Fuel Tank Corrosion and Leaks: A recall was issued for Chevrolet W4500 trucks due to potential fuel leaks caused by a corroding Tankcraft-made fuel tank. This poses a fire risk and requires the fuel tank to be replaced to ensure safety.

General Wear and Tear: Complaints about dents, dings, and scratches on the exterior of the vehicle are common, reflecting the age, mileage, and use of the truck. While these may not affect performance, they can impact the overall appearance and resale value.

Interior Wear: Owners have noted interior issues like dirtiness, holes from removed equipment, and wear on seats. These cosmetic problems can affect the comfort and aesthetics of the vehicle.

Electrical and Mechanical Components: Some complaints may involve issues with electrical components like radios or mechanical parts like brakes. These problems can impact the functionality and safety of the vehicle, requiring timely repairs.

These reported problems highlight the importance of regular maintenance, prompt repairs, and adherence to safety recalls to ensure the Chevrolet W4500 2006 operates efficiently and safely.

How much can a Chevy w4500 tow?

GVWR Designed Maximum 12,000 lb.

How much does a 2007 GMC w4500 weight?

9,880 lb. Technical Notes: Chassis Curb Weight reflects standard equipment and fuel, but no driver or payload.

What size camper can a Chevy 1500 pull?

The 2021 Silverado 1500 gives you a choice of five different engines, all of which pack their own unique punch. Depending on the engine you choose and the configuration, your Chevy pickup will be able to tow anywhere from 6,800 pounds to 13,400 pounds.

Can you add Max trailering package after purchase?

The Max Trailering Package can be added to both crew cab and double cab all-new Chevrolet Silverado models, whether you purchase or lease.

How much can a Chevy w4500 tow?

GVWR Designed Maximum 12,000 lb.

How much does a 2005 GMC w4500 weigh?

9,880 lb. Technical Notes: Chassis Curb Weight reflects standard equipment and fuel, but no driver or payload.

What is payload limit?

What Is Payload Capacity? A vehicle's payload capacity is the maximum amount of weight it can safely carry. In a car or SUV, that includes all of the weight in the cabin and trunk. In a truck, it consists of all of the weight in the cabin and bed.

What is the meaning of towing capacity?

Your vehicle's towing capacity is the maximum amount of weight it can safely pull, which changes based on how it's configured, how much weight it's already carrying, and how you distribute and control the load you need to tow. There is a single number that automakers use to best estimate towing capacity.

2006 Chevrolet W4500 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Chevrolet W4500 problems, we found that the most common problems with these 2023 model year vehicles are:

Engine and engine cooling problems

The graph below shows statistics for all 2006 Chevrolet W4500 vehicle components and the number of complaints received.

2006 Chevrolet W4500 complaints

The NHTSA has received 1 complaints about various vehicle components related to the 2006 Chevrolet W4500.

2007-11-26

ENGINE AND ENGINE COOLING PROBLEM

Date Of Incident: 2007-11-19
VIN: 1GBE4E1256F
Components: ENGINE AND ENGINE COOLING
Summary: CHEVY W4500 CONTINUES TO STALL/STOP IN THE MIDDLE OF THE ROAD. THE DEALER CONTINUES TO CHARGE ME TO REPLACE THE FUEL FILTER. THE PROBLEM CONTINUES TO GET WORST WITH REGARDS TO THE FREQUENCY OF THESE SUDDEN STOPS. IT IS EXTREMELY DANGEROUS TO ME AND THE GENERAL PUBLIC. *TR

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2006 Chevrolet W4500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 3 recalls for different components of the 2006 Chevrolet W4500.

2015-10-26

Manufacturer: Isuzu Manufacturing Services of America
Components: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Summary: Isuzu Manufacturing Services of America (Isuzu) is recalling certain model year 2006-2008 Isuzu NPR and NPR-HD and Chevrolet W3500 and W4500 trucks manufactured March 16, 2005, to August 13, 2008 and 2006-2008 GMC W3500 and W4500 trucks manufactured July 18, 2005, to August 13, 2008. The affected vehicles have a fuel tank that may corrode and leak fuel.
Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Isuzu will notify owners, and dealers will replace the fuel tank, free of charge. Isuzu issued an interim notification to owners on December 18, 2015. The recall began on April 8, 2016. Owners may contact Isuzu customer service at 1-866-441-9638.

2010-12-15

Manufacturer: ISUZU MANUFACTURING SERVICES OF AMERICA
Components: ENGINE AND ENGINE COOLING
Summary: ISUZU IS RECALLING CERTAIN MODEL YEAR 2006-2007 ISUZU NPR, NQR, NRR, GMC W3500, W4500, W5500, AND CHEVROLET W3500, W4500, AND W5500 VEHICLES. THE OIL PIPE BOLTS WERE NOT TIGHTENED PROPERLY DURING THE VEHICLE PRODUCTION PROCESS. IF NOT ADEQUATELY TIGHTENED, THE BOLT MAY LOOSEN AFTER PROLONGED VEHICLE OPERATION, WHICH CAN RESULT IN OIL SEEPAGE OR LEAKAGE FROM THE PACKING SEALS. IN GENERAL, AS OIL IS LOST, THE OIL WARNING LAMP WILL ILLUMINATE, AND THERE MAY BE ABNORMAL ENGINE NOISE AND LOSS OF OIL CAN CAUSE ENGINE SEIZURE.
Consequence: IF THE ENGINE SEIZES WHILE THE VEHICLE IS BEING DRIVEN, THE VEHICLE MAY EXPERIENCE SUDDEN DECELERATION LEADING TO AN INCREASED RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE PACKING SEALS WITH NEW ONES AND THE BOLT WILL BE TIGHTENED WITH A SPECIFIED TORQUE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 28, 2011. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727.

2008-06-05

Manufacturer: ISUZU MANUFACTURING SERVICES OF AMERICA
Components: FUEL SYSTEM, DIESEL
Summary: ISUZU IS RECALLING 16,859 MY 2006-2007 ISUZU NPR, NQR, NRR, GMC W3500, W4500, W5500 AND CHEVROLET W3500, W4500, W5500 TRUCKS EQUIPPED WITH DIESEL ENGINES. DIESEL FUEL MAY SEEP OR LEAK FROM THE FUEL PIPE AT THE UPPER OR LOWER FUEL PORT ON THE DIESEL FUEL SUPPLY PUMP.
Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE VEHICLES AND IF NO SEEPAGE OR LEAKAGE IS DETECTED, THE FUEL PIPE FITTINGS WILL BE TIGHTENED. IF SEEPAGE OR LEAKAGE IS DETECTED, THE FUEL SUPPLY PUMP WILL BE REPLACED WITH A NEW ONE. THE RECALL WILL BEGIN ON JUNE 30, 2008. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727, GMC AT 1-866-996-9463, OR CHEVROLET AT 1-800-630-2438..

Additional sources

More sources of information about 2006 Chevrolet W4500 problems:

GMC W4500 Q&A: Common Problems, Reviews, and Sales ...

https://www.justanswer.com/medium-and-heavy-truck/7a8ab-2006-gmc-w4500-5-2l-diesel-cab-aisin-speed-auto-tranny.html

Oct 30, 2012 ... 2006 GMC w4500 5.2L diesel cabover aisin 4 speed auto tranny. My question is: what would cause reverse to not work?

anyone using a GAS Isuzu NPR, GMC W4500, Chevy W4500 ...

https://mikeysboard.com/threads/anyone-using-a-gas-isuzu-npr-gmc-w4500-chevy-w4500.243839/

same trucks all three, if so, what could one expect as far as reliability, fuel economy with a decent sized box, etc.

Common GMC W4500 Problems: Q&A for 2007 GMC W4500 Cab ...

https://www.justanswer.com/medium-and-heavy-truck/ahwj4-2007-gmc-w4500-cab-start-runs-fine.html

Jun 21, 2017 ... I have a 2007 gmc w4500 cab over it start and runs fine if you put it in gear and do brake stand it ok until wheel turn - Answered by a ...

chevrolet/isuzu 5.2L diesel | Lawn Care Forum

https://www.lawnsite.com/threads/chevrolet-isuzu-5-2l-diesel.206925/

Nov 19, 2007 ... 2006 W3500 cabover-2000 F-250 4x4-2000 3500 dump truck 4x4 ... 5.2 engine is a good strong engine ... We ran into some problems. Please try again ...