2008 Chevrolet G3500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2008 Chevrolet G3500 problems
Common problems with the Chevrolet G3500 2008, based on complaints from owners, include:
- Fuel System, Gasoline: Storage - Another recall was issued for certain 2008 Chevrolet Express and GMC Savana Cutaway vehicles with a 139" wheelbase. The frame rail on the driver's side may be wider than specification. This can result in clearance issues between the frame rail and fuel tank housing. Dealers will inspect the clearance and rework the frame rail if necessary, free of charge.
- Tires - A recall was issued for certain 2020 Buick Enclave, Cadillac XT4, XT5, Escalade, Escalade ESV, Chevrolet Suburban, Tahoe, Traverse, GMC Yukon, Yukon XL, 2018-2021 Chevrolet Express, GMC Savana, 2019-2020 Chevrolet Blazer, Silverado 1500, GMC Acadia, Sierra 1500, and certain Continental tires sold to the aftermarket for various model year 2018-2021 vehicles. The affected tires were cured for too long during production, which can lead to tire failures.
- Electrical System - A recall was issued for certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit. This can lead to a fire hazard. The recall involves removing a portion of the anti-rotation tab on both positive battery cable terminals near the fuse block assembly attachments, free of charge.
- Service Brakes, Hydraulic - A recall was issued for certain trucks, sport utility vehicles, and vans, including the 2004 Chevrolet Express 3500. The recall involves the hydraulic brake system, which may have been manufactured with a defective component. This can lead to a loss of brake function, increasing the risk of a crash.
- Engine and Transmission - Some owners have reported issues with the engine and transmission, including intermittent starting problems and difficulty shifting gears. These issues may be caused by a variety of factors, including faulty sensors, worn-out components, or electrical issues.
- Electrical System - Some owners have reported electrical issues, including intermittent power loss, blown fuses, and malfunctioning gauges. These issues may be caused by a variety of factors, including faulty wiring, blown fuses, or malfunctioning sensors.
- Suspension and Steering - Some owners have reported issues with the suspension and steering, including excessive play, noise, and vibration. These issues may be caused by a variety of factors, including worn-out components, loose bolts, or damaged bushings.
- Body and Interior - Some owners have reported issues with the body and interior, including leaks, rust, and broken parts. These issues may be caused by a variety of factors, including exposure to the elements, wear and tear, or manufacturing defects.
- Fuel System - Some owners have reported issues with the fuel system, including leaks, clogs, and malfunctions. These issues may be caused by a variety of factors, including worn-out components, contaminated fuel, or manufacturing defects.
It is important to note that not all 2008 Chevrolet G3500 vehicles will experience these problems, and some issues may be covered under warranty or recall campaigns. Owners are advised to consult their vehicle's owner's manual, contact their local dealership, or visit the National Highway Traffic Safety Administration (NHTSA) website to check for any recalls or safety notices related to their specific vehicle.
How long do Chevy Express 3500 last?
A well-maintained 2021 Chevy Express can last around 200,000 miles, which is similar to other full size vans like the Ford Transit.
Are Chevy Express vans reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
What is the mpg on a 2008 Chevrolet Express g2500?
Based on data from 17 vehicles, 601 fuel-ups and 173,063 miles of driving, the 2008 Chevrolet Express 2500 gets a combined Avg MPG of 13.69 with a 0.26 MPG margin of error.
What engine comes in a 2006 Chevy Express 3500?
Four engines are available. Light-duty G-Series vans have a 195-horsepower, 4.3-liter V-6 as the base engine. Three V-8s are offered: a 285-hp 4.8-liter, a 295-hp 5.3-liter and the 6.0-liter Vortec 6000 V-8 that generates 300 hp and 360 pounds-feet of torque.
Are Chevrolet Express vans reliable?
Reliability 8/10 – There are no major problems reported on the 2021 Express van. Models from 2013 have some known engine problems, while 2014–2022 are reliable. Performance 7/10 – The engine choices in the Chevy Express are all strong enough to tow and haul cargo, but none of them are high-performance choices.
What is the mpg on a 2008 Chevrolet Express g2500?
Based on data from 17 vehicles, 601 fuel-ups and 173,063 miles of driving, the 2008 Chevrolet Express 2500 gets a combined Avg MPG of 13.69 with a 0.26 MPG margin of error.
What engine comes in a 2006 Chevy Express 3500?
Four engines are available. Light-duty G-Series vans have a 195-horsepower, 4.3-liter V-6 as the base engine. Three V-8s are offered: a 285-hp 4.8-liter, a 295-hp 5.3-liter and the 6.0-liter Vortec 6000 V-8 that generates 300 hp and 360 pounds-feet of torque.
How long do Chevy Express last?
A well-maintained 2019 Chevrolet Express can last around 200,000 miles, which is similar to other commercial vans like the Nissan NV. Regular annual maintenance costs are high, but close in price to other vans, at around $815 per year, according to data provided by Repair Pal.
2008 Chevrolet G3500 car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Chevrolet G3500 problems, we found that the most common problems with these 2023 model year vehicles are:
- Fuel system problems
- Gasoline problems
The graph below shows statistics for all 2008 Chevrolet G3500 vehicle components and the number of complaints received.
2008 Chevrolet G3500 complaints
The NHTSA has received 1 complaints about various vehicle components related to the 2008 Chevrolet G3500.
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2009-03-01
- VIN: 1GBJG31K581
- Components: FUEL SYSTEM, GASOLINE
- Summary: TL* THE CONTACT OWNS A 2008 CHEVROLET EXPRESS (MOTORHOME). WHILE THE VEHICLE WAS STATIONARY, THE FUEL TANK WOULD NOT FILL UP WHEN PROMPTED. THE VEHICLE WAS TAKEN TO DAVE ARBOGAST BUICK GMC IN TROY, OHIO WHERE IT WAS DIAGNOSED THAT THE FUEL TANK NECK WAS TOO SMALL TO GATHER THE FUEL INTO THE TANK. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 47,000. *TT *TR
2008 Chevrolet G3500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2008 Chevrolet G3500.
- Manufacturer: Cummings Mobility Conversion & Supply, I
- Components: EQUIPMENT ADAPTIVE/MOBILITY
- Summary: Cummings Mobility Conversion & Supply, Inc. (Cummings) is recalling various model year 1994-2011 Ford and Chevrolet vans equipped with Braun NCL-2, and NVL-2 wheel chair lifts manufactured November 20, 2006, through September 10, 2010. Over time, and with frequent use, the roll stop latches on the outer barrier of the lifts in these vans may become bent or misaligned.
- Consequence: A wheelchair occupant may defeat or ride over the insufficiently latched roll stop. If this occurs when the lift platform is in an elevated position, the wheelchair's occupant could fall and sustain injury.
- Remedy: Braun Corporation notified all the vehicle owners, and Cummings Mobility replaced the recalled parts with new parts, free of charge. The recall was completed as of April 10, 2014. Owners may contact Cummings customer service at 1-800-639-5438.
Additional sources
More sources of information about 2008 Chevrolet G3500 problems:
2008 Chevrolet Express 3500 Problems and Complaints - 11 Issues
Top 2008 Chevrolet Express 3500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be damaged when ...
Q&A: Troubleshooting 2008 Chevy Express G3500 Rear Door Latch ...
Apr 5, 2012 ... The most common issue is the switch in the door, and the wiring to the switch. So you swapped the switch, so it is not that, which leaves the ...
2008 Chevy Express 3500 Short Bus - Electrical Problems : r/skoolies
May 22, 2019 ... Check your fuel pressure. Had similar issues with my 2001 Chevy Express, and it turned out the fuel pump was dying, and worked spottily.
Q&A: 2018 Chevy Express 3500 - Common Issues & Solutions
Oct 25, 2021 ... 2018 > Chevrolet > Express 3500 1 Ton - Van > 4.3 L 262 V6, code p0011. Changed the oil but still have the code.
Chevy Bus not Starting - School Bus Conversion Resources
Jun 28, 2019 ... Hey Everyone, I wanted to post this to help me and/others with a common problem. I have a 2008 Chevy Express Bus 3500 V8 6.0 Liter Gas ...
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