2005 Chevrolet G3500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2005 Chevrolet G3500 problems
Based on the complaints from owners of the 2005 Chevrolet Express 3500, several common problems have been reported:
- Tail Light Wiring in Cargo Area May be Damaged:
- Owners have reported issues with the tail light wiring in the cargo area being damaged. This can lead to problems with the rear lights, affecting visibility and safety, especially during nighttime driving.
- 2005 Express, Rough Idle, CEL Flash:
- Another common problem reported is rough idle accompanied by a flashing Check Engine Light (CEL). This indicates a potential misfire issue. The rough idle can cause concerns about the vehicle's performance and reliability.
- 2005 Chevrolet Express Won't Shut Off:
- Some owners have faced difficulties with the vehicle not shutting off even after replacing the ignition switch and tumbler. This can be a serious safety concern as it affects the control and operation of the vehicle.
Each of these issues requires attention and potential repairs to ensure the safety and proper functioning of the 2005 Chevrolet Express 3500. Owners experiencing these problems should consider seeking professional assistance to address these issues promptly.
Is Chevrolet Van reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans.
What engine comes in a 2006 Chevy Express 3500?
Four engines are available. Light-duty G-Series vans have a 195-horsepower, 4.3-liter V-6 as the base engine. Three V-8s are offered: a 285-hp 4.8-liter, a 295-hp 5.3-liter and the 6.0-liter Vortec 6000 V-8 that generates 300 hp and 360 pounds-feet of torque.
Is Chevrolet last long?
Provided you service and maintain your Chevrolet, you can expect your new car to have a lifespan of about 200,000-300,000 miles. That usually means between 13 and 20 years, depending on the level of usage. Some Chevies even make it comfortably to 300,000–400,000 miles on the clock.
How many km can a Chevrolet last?
If a Chevy is treated well and maintained regularly, it should last about 300,000 kilometres or more. When you buy a car that is known for its long life, you could use it as long as you could drive it.
2005 Chevrolet G3500 car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Chevrolet G3500 problems, we found that the most common problems with these 2023 model year vehicles are:
- Tires problems
- Service brakes problems
- Hydraulic problems
The graph below shows statistics for all 2005 Chevrolet G3500 vehicle components and the number of complaints received.
2005 Chevrolet G3500 complaints
The NHTSA has received 2 complaints about various vehicle components related to the 2005 Chevrolet G3500.
TIRES PROBLEM
- Date Of Incident: 2012-10-15
- Components: TIRES
- Summary: TL* THE CONTACT OWNS A 2005 CHEVROLET G3500 EQUIPPED WITH BF GOODRICH COMMERCIAL TA A/S TIRES, SIZE: LT245/75R16. THE CONTACT STATED THAT HE RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 12T019000 (TIRES:TREAD/BELT). THE CONTACT WENT TO THE DEALER TO HAVE THE TIRES CHANGED BUT THE DEALER ADVISED THAT THE CONTACT WOULD HAVE TO FIRST PURCHASE THE TIRES AT FULL PRICE IN ORDER TO BECOME ELIGIBLE FOR A REIMBURSEMENT. THE TIRES WERE NOT REPLACED. THE FAILURE MILEAGE WAS 160,000. THE VIN WAS NOT AVAILABLE.
SERVICE BRAKES, HYDRAULIC PROBLEM
- Date Of Incident: 2011-05-04
- VIN: 1GAHG39U851
- Components: SERVICE BRAKES, HYDRAULIC
- Summary: BRAKE LINE RUBBING AGAINST FRAME ON THE FRONT LEFT SIDE OF VAN. LOST OF FLUID AND BRAKE PERFORMANCE.
2005 Chevrolet G3500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 2005 Chevrolet G3500.
- Manufacturer: WEST TEXAS REHABILITATION CENTER
- Components: EQUIPMENT ADAPTIVE/MOBILITY
- Summary: WEST TEXAS REHABILIATION CENTER IS RECALLING 1 MY 2005 CHEVROLET G3500 VAN AND 1 MY 2006 FORD E-150 VAN EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.
- Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
- Remedy: WEST TEXAS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR WEST TEXAS AT 1-325-793-3546.
- Manufacturer: WEST TEXAS REHABILITATION CENTER
- Components: EQUIPMENT ADAPTIVE/MOBILITY
- Summary: WEST TEXAS REHABILIATION CENTER IS RECALLING 1 MY 2005 CHEVROLET G3500 VAN AND 1 MY 2006 FORD E-150 VAN EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.
- Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
- Remedy: WEST TEXAS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR WEST TEXAS AT 1-325-793-3546.
Additional sources
More sources of information about 2005 Chevrolet G3500 problems:
2005 Chevrolet Express 3500 Problems and Complaints - 11 Issues
Top 2005 Chevrolet Express 3500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Fuel Level Sensor Failure · Replace Fuel Filter Every 30,000 to ...
I am having a couple issues. 2005 chevy express 3500. I have
Nov 28, 2016 ... The only thing is you have to perform an additional step to ensure the hydro-boost power chamber and internal parts are flushed. When performing ...
Chevrolet Express 3500 Problems and Complaints - 22 Issues
Top Chevrolet Express 3500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Fuel Level Sensor Failure · Replace Fuel Filter Every 30,000 to Prevent Fuel ...
Q&A: 2005 Chevy Express 3500 Engine - All You Need to Know
Nov 23, 2020 ... So I rebuilt tranny, and problem is still there. I removed both Cat's, no change, checked compression, 150 on all eight cylinders, checked the ...
2005 Express 3500 Misfire - Chevrolet Forum - Chevy Enthusiasts ...
May 7, 2015 ... I having some similar issues with some of the same codes. Misfire can be from almost anything. Its sort of a generic code that you play hide-and ...
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