2005 Ford E-550 problems

ford logo

The Ford E-Series (also known as the Ford Econoline, Ford Econovan or Ford Club Wagon) is a range of full-size vans manufactured and marketed by the Ford Motor Company. Introduced for 1961 as the replacement of the Ford F-Series panel van, four generations of the model line have been produced. Marketed for both cargo and passenger transport configurations, the E-Series has been designed with multiple design variations for both retail and commercial sale, including vans, and commercial-grade cutaway van chassis and stripped chassis (a chassis without bodywork).

With over 8.2 million units sold since 1961, the Ford E-Series is the third-best selling van line in history (outranked only by the Ford Transit and Volkswagen Transporter). Ford retired the E-Series passenger and cargo vans after 2014, replacing them with the Ford Transit. As of current production, the E-Series remains offered exclusively in cutaway and stripped-chassis configurations. In 2021, the model line entered its 60th year of production (becoming the second current Ford line to do so).

The E-Series (cutaway/stripped chassis) is assembled by Ford at its Ohio Assembly facility (Avon Lake, Ohio), which has produced the model line since 1975. Prior to its closure, Lorain Assembly (Lorain, Ohio) assembled the model line from 1961 to 2005.

2005 Ford E-550

Social links

Common 2005 Ford E-550 problems

Based on the complaints from owners of the Ford E-550 2005 model, several common problems have been reported. Here is a detailed list of these issues:

  1. Equipment Problems (186 Recalls):
    • This category includes various equipment-related issues that have led to a significant number of recalls. Owners have reported problems with different components of the vehicle's equipment, indicating potential reliability concerns.
  2. Fuel System Problems (30 Recalls):
    • The fuel system has been a source of complaints among Ford E-550 2005 owners. Issues related to the fuel system can impact the performance and efficiency of the vehicle, highlighting potential safety and operational risks.
  3. Air Conditioning Problems (4 Recalls):
    • Complaints regarding the air conditioning system have been noted. Malfunctions in the air conditioning can affect the comfort of the vehicle's interior, especially during hot weather conditions, leading to discomfort for the occupants.
  4. Seats Problems (3 Recalls):
    • Owners have reported issues with the seats of the Ford E-550 2005. Problems with the seats can impact the overall comfort and safety of the vehicle, potentially affecting the driving experience and passenger well-being.
  5. Electrical Problems (2 Recalls):
    • Electrical issues have been a concern for some owners of the Ford E-550 2005. Electrical problems can lead to various malfunctions within the vehicle, affecting critical systems and potentially causing safety hazards.
  6. Engine Problems (2 Recalls):
    • Complaints related to the engine have been reported by owners. Engine issues can significantly impact the performance and reliability of the vehicle, requiring immediate attention to prevent further damage and ensure safe operation.
  7. Visibility Problems (2 Recalls):
    • Visibility-related problems have been highlighted by owners. Issues with visibility can compromise the driver's ability to see clearly while operating the vehicle, posing risks to both the driver and other road users.
  8. Doors Problems (1 Recall):
    • Problems with the doors have been mentioned as a concern. Door-related issues can affect the security and functionality of the vehicle, potentially leading to safety risks for the occupants.

These common problems reported by owners of the Ford E-550 2005 model encompass a range of issues affecting different aspects of the vehicle. Addressing these concerns promptly and effectively is crucial to maintaining the safety, performance, and overall satisfaction of the vehicle's owners.

2005 Ford E-550 engine

What engine is in a Ford F-550?

6.7L Power Stroke® V8 Turbo Diesel Engine

The available 6.7L Power Stroke® V8 Turbo Diesel with unique inverse-flow configuration (inboard-mounted exhaust manifolds and turbocharger).

How much horsepower does a 2005 Ford F-550 have?

Description. Make your work more productive with our 2005 Ford F-550 XL Regular Cab 4X4 Dually in Dark Shadow Grey Metallic. Powered by a 6.0 Liter Diesel V8 delivering 325hp paired with a 6 Speed SelectShift Automatic transmission.

How many miles per gallon does a Ford F-550 get?

Luckily, the 2019 Ford Super Duty F-550 DRW XL is widely praised for its fuel economy and is a common reason why many people around Jacksonville prefer to buy this vehicle over the competition. It offers a highway miles per gallon of 24 as well as a city miles per gallon of 17.0.

Is a Ford F-550 a heavy truck?

Considered to be the most extreme of all trucks in its "F" series, Ford's F-550 Severe Duty is a heavy-duty vehicle with impressive stability, traction, and ground clearance.

2005 Ford E-550 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford E-550 problems, we found that the most common problems with these 2023 model year vehicles are:

  • Fuel/propulsion system problems
  • Fuel system problems
  • Diesel problems
  • Electrical system problems
  • Engine and engine cooling problems

The graph below shows statistics for all 2005 Ford E-550 vehicle components and the number of complaints received.

2005 Ford E-550 complaints

The NHTSA has received 4 complaints about various vehicle components related to the 2005 Ford E-550.

2015-05-01

FUEL/PROPULSION SYSTEM PROBLEM

  • Date Of Incident: 2015-05-01
  • VIN: 1FDAF56P75E
  • Components: FUEL/PROPULSION SYSTEM
  • Summary: TL* THE CONTACT OWNS A 2005 FORD E-550. WHILE THE VEHICLE WAS AT THE DEALER FOR ROUTINE MAINTENANCE, THE FUEL TANK WAS DISCOVERED TO BE CORRODED CAUSING THE FUEL PUMP TO FAIL. THE DEALER ADVISED THAT THE FUEL TANK AND THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 23,000.
2010-08-02

FUEL SYSTEM, DIESEL PROBLEM

  • Date Of Incident: 2010-07-15
  • Components: FUEL SYSTEM, DIESEL
  • Summary: FORD 650 TRUCK, YEAR 2005, TOTAL MILES 15,000. PROBLEM; RUSTING FUEL TANK CLOGGING FILTERS AND FUEL INJECTORS. *TR
2006-12-15

ELECTRICAL SYSTEM PROBLEM

  • Date Of Incident: 2006-11-20
  • VIN: 1FMYU02Z55K
  • Components: ELECTRICAL SYSTEM
  • Summary: I PURCHASED MY 2005 FORD ESCAPE JANUARY 15, 2005. IN APRIL THAT SAME YEAR WAS THE FIRST TIME I ATTEMPTED TO START MY BRAND NEW TRUCK AND IT WOULD NOT START. THE VEHICLE WILL CRANK BUT THE ENGINE WILL NOT TURN OVER. THIS HAPPENS ABOUT EVERY 3-4 MONTHS. I HAVE TAKEN IT TO MY LOCAL DEALER REGARDING THIS PROBLEM ABOUT 4 OR 5 TIMES AND EACH TIE THEY TELL ME THEY CAN'T FIND ANY REASON THAT IT WOULD BE DOING THIS. THE LAST TWO TIMES IT HAPPENED I RECALL THAT IT HAD BEEN RAINING IN MY AREA SO I DON'T KNOW IF THAT IS A FACTOR OR NOT BUT THE LAST TIME IT HAPPENED WAS JUST BEFORE THANKSGIVING 2006. *NM
2006-10-02

ENGINE AND ENGINE COOLING PROBLEM

  • Date Of Incident: 2006-01-01
  • VIN: 3FRWX65F56V
  • Components: ENGINE AND ENGINE COOLING
  • Summary: DT*: THE CONTACT STATED THE ENGINE CONTINUED TO STALL. THE DEALER REPLACED 4 FUEL INJECTORS, 2 OIL LINES, AND 2 OIL PUMPS. THE SERVICE DEALER WAS UNSURE HOW TO RECTIFY THE ISSUE. THE VEHICLE STALLED WHILE IN GEAR, WHETHER ACCELERATING OR NOT.

2005 Ford E-550 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2005 Ford E-550.

2006-06-13
  • Manufacturer: UFI FILTERS USA
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
  • Consequence: FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
  • Remedy: UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Leave your review of 2005 Ford E-550

Additional sources

More sources of information about 2005 Ford E-550 problems:

E550 reliability and common problems? - MBWorld.org Forums
E550 reliability and common problems? - MBWorld.org Forums
https://mbworld.org/forums/e-class-w212/753482-e550-reliability-common-problems.html

Aug 15, 2019 ... E-Class (W212) - E550 reliability and common problems? - Currently own a 2012 c63 and thinking of adding a Mercedes for my wife.

07-09 W211 E550 as a daily? | VW Vortex - Volkswagen Forum
07-09 W211 E550 as a daily? | VW Vortex - Volkswagen Forum
https://www.vwvortex.com/threads/07-09-w211-e550-as-a-daily.5886794/

Nov 17, 2012 ... Front suspension parts (i.e. lower ball joints) are a common problem. Airmatic cars have their own problems (but once again, newer=better).

overall reliability 2009 E550 - MBWorld.org Forums
overall reliability 2009 E550 - MBWorld.org Forums
https://mbworld.org/forums/e-class-w211/547186-overall-reliability-2009-e550.html

Jun 28, 2014 ... E-Class (W211) - overall reliability 2009 E550 - Hey guys, I have been lurking here for a while, and have been searching through this forum.

Common AC Problems in Ford F550 Diesels - Q&A
Common AC Problems in Ford F550 Diesels - Q&A
https://www.justanswer.com/heavy-equipment/3h1yb-common-problems-ac-f550-diesels.html

May 6, 2010 ... Some 2004-2007 F-Super Duty 250-750, and 2004-2005 Excursion vehicles may exhibit a lack of air conditioning (A/C) cooling, due to desiccant ...

F550 6.7 problems | Ford Powerstroke Diesel Forum
F550 6.7 problems | Ford Powerstroke Diesel Forum
https://www.powerstroke.org/threads/f550-6-7-problems.245282/

Mar 15, 2012 ... I have read the the the turbo shaft breaking, like mine did, is common in 550s. :( Only thing good is ford service is doing a great job keeping ...

Other years of Ford E-550

ford e-550 2006 photo
E-550 2006
Ford

3

1

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford e-550 2002 photo
E-550 2002
Ford

1

2

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford e-550 2003 photo
E-550 2003
Ford

1

5

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford e-550 2004 photo
E-550 2004
Ford

0

3

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford e-550 2005 photo
E-550 2005
Ford

4

1

0

  • 5
  • 4
  • 3
  • 2
  • 1

Are you having problems with your 2005 Ford E-550?

Add car complaint
2005 Ford E-550 photo