2006 Chevrolet Express 3500 problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

2006 Chevrolet Express 3500

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Common 2006 Chevrolet Express 3500 problems

Based on the complaints from owners of the Chevrolet Express 3500 2006, common problems include:

  • Tail Light Wiring Damage: A prevalent issue involves damaged tail light wiring in the cargo area, which can lead to lighting malfunctions and safety concerns.
  • Hydraulic Brake Booster Pressure Accumulator: A recall was issued for certain Chevrolet Express 3500 vehicles due to a crack in the hydraulic brake booster pressure accumulator, which could separate during normal operation, affecting the braking system. Owners were advised to contact Chevrolet for a replacement.
  • Wheel Bearing Assembly: Some vans were built without a wheel bearing assembly retaining nut, potentially leading to bearing separation, disabling the ABS system and affecting vehicle control. Owners were instructed to contact Chevrolet or GMC for inspection and replacement if necessary.
  • Safety Belt Buckle Issue: In certain vans, safety belt buckles may not release or could unlatch after a crash, increasing the risk of personal injury. Dealers were required to replace the front driver and passenger side safety belt buckles to address this safety concern.

These problems highlight various safety and functionality issues that owners of the Chevrolet Express 3500 2006 have encountered, emphasizing the importance of addressing these issues promptly to ensure the vehicle's safety and performance.

2006 Chevrolet Express 3500 engine

How many miles does a Chevy Express 3500 last?

The 2021 Chevrolet Express lasts around 200,000 miles, with some average wheel noise and fuel pump issues reported.

What engine comes in a 2006 Chevy Express 3500?

Four engines are available. Light-duty G-Series vans have a 195-horsepower, 4.3-liter V-6 as the base engine. Three V-8s are offered: a 285-hp 4.8-liter, a 295-hp 5.3-liter and the 6.0-liter Vortec 6000 V-8 that generates 300 hp and 360 pounds-feet of torque.

Is the Chevrolet Express a reliable van?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How many miles per gallon does a Chevy Express 3500?

Fuel Economy

City11 mpg
Highway16 mpg
Combined12 mpg

What engine comes in a 2006 Chevy Express 3500?

Four engines are available. Light-duty G-Series vans have a 195-horsepower, 4.3-liter V-6 as the base engine. Three V-8s are offered: a 285-hp 4.8-liter, a 295-hp 5.3-liter and the 6.0-liter Vortec 6000 V-8 that generates 300 hp and 360 pounds-feet of torque.

How long do Chevy Express 3500 last?

A well-maintained 2021 Chevy Express can last around 200,000 miles, which is similar to other full size vans like the Ford Transit.

Is the Chevrolet Express a reliable van?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How much can a 2006 Chevy Express 3500 tow?

Used 2006 Chevrolet Express LS 3500 - Specs & Features

Dimensions
Curb weight6,330 lbs.
Maximum towing capacity9,400 lbs.
Maximum payload3,270 lbs.
Gross weight9,600 lbs.

2006 Chevrolet Express 3500 complaints

The NHTSA has received 0 complaints about various vehicle components related to the 2006 Chevrolet Express 3500.

You can leave your car complaint via the special form below.

2006 Chevrolet Express 3500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2006 Chevrolet Express 3500.

2014-11-05
  • Manufacturer: Cummings Mobility Conversion & Supply
  • Components: EQUIPMENT ADAPTIVE/MOBILITY
  • Summary: Cummings Mobility Conversion & Supply (Cummings) is recalling certain model year 2006-2014 Ford E-150, E-250, E-350, Chevrolet Express, 2006-2008 Dodge Sprinter, and 2009-2014 Mercedes-Benz Sprinter, and 2013 Ford Transit Connect vehicles manufactured January 1, 2006, to October 8, 2014, equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation after January 1, 2006. The platform side plate of the affected wheelchair lifts may crack.
  • Consequence: If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. When the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.
  • Remedy: Cummings will notify owners to take buses to a Ricon dealer or service center who will install supplemental platform support bumpers. Any platform that has already started cracking will be replaced, free of charge. The recall began January 13, 2015. Owners may contact Cumming's customer service at 1-800-639-5438 or Ricon customer service at 1-800-322-2884. Cumming's number for this recall is 14E-041.
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Additional sources

More sources of information about 2006 Chevrolet Express 3500 problems:

Q&A: Common Problems with 2003 Chevy Express 3500 Van
Q&A: Common Problems with 2003 Chevy Express 3500 Van
https://www.justanswer.com/chevy/1ifq6-2003-chevy-express-3500-van-i-m-having-problems.html

Oct 21, 2008 ... 2003 Chevy Express 3500 has problems starting it and keeping running - Answered by a verified Chevy Mechanic.

2006 Chevrolet Express 3500 Problems and Complaints - 14 Issues
2006 Chevrolet Express 3500 Problems and Complaints - 14 Issues
https://repairpal.com/2006-chevrolet-express-3500/problems

Top 2006 Chevrolet Express 3500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Fuel Level Sensor Failure · Electrical components under front carpet ...

Q&A: Common Problems with 03 Chevy Express 3500 & 6.0L Engine
Q&A: Common Problems with 03 Chevy Express 3500 & 6.0L Engine
https://www.justanswer.com/chevy/8cp9b-03-chevy-express-3500-6-0l-engine-stalls-intermittently-no.html

Mar 22, 2014 ... 03 chevy express 3500 6.0l. engine stalls intermittently, no codes other than evap leak. Changed fuel filter, dropped - Answered by a ...

P0300 OBD Code, (2006 Chevy Express 3500 chassis) - Good Sam ...
P0300 OBD Code, (2006 Chevy Express 3500 chassis) - Good Sam ...
https://community.goodsam.com/t5/technical-issues/p0300-obd-code-2006-chevy-express-3500-chassis/td-p/3194274

We have a Winnebago Outlook 331C Class C with the 2006 Chevy Express 3500 chassis. On a 400 mile round trip over the past few days, we have been getting a ...

Oh no....bad tire wear....2006 Chevy Express 3500 - The BangShift ...
Oh no....bad tire wear....2006 Chevy Express 3500 - The BangShift ...
https://bangshift.com/forum/forum/bangshift/tech-section/1144275-oh-no-bad-tire-wear-2006-chevy-express-3500

Feb 3, 2017 ... the idler arm is shot. it's allowing it to go toe-out while driving... very, very common GM truck problem. Doing it all wrong since 1966 ...

Other years of Chevrolet Express 3500

chevrolet express 3500 2007 photo
Express 3500 2007
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Express 3500 2008
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Express 3500 2009
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Express 3500 2010
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Express 3500 2012
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Express 3500 2014
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2006 Chevrolet Express 3500 photo