2007 Chevrolet Express 3500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2007 Chevrolet Express 3500 problems
The 2007 Chevrolet Express 3500 has been reported to have several common problems based on complaints from owners. One of the issues is related to the braking system. Certain trucks, sport utility vehicles, and vans equipped with Bosch Hydro-Boost brake assemblies may experience a crack in the hydraulic brake booster pressure accumulator during normal operating conditions. This could lead to a potential loss of brake function, increasing the risk of a crash.
Another problem reported is the absence of a wheel bearing assembly retaining nut, which could lead to a possible bearing separation. This issue could cause the ABS system to be disabled, resulting in a grinding noise, a decrease in vehicle speed, and steering pulling in the direction of the affected brake assembly. This could lead to a loss of vehicle control, further increasing the risk of a crash.
The front safety belt buckles on certain vans may not release after a crash or may cause the buckle to unlatch in a crash, resulting in an increased risk of personal injury. This issue is specific to vans with a gross vehicle weight of less than 8,500 pounds and occurs during a crash sufficient to deploy the safety belt pretensioner.
Additionally, passenger vans equipped with a brake warning indicator may have a power steering cooler hose that can separate from the power brake booster fluid flow witch assembly. If this occurs, power steering fluid could flow onto hot engine parts, leading to an engine compartment fire.
In terms of performance, some 2007 Chevrolet Express 3500 owners have reported issues with the vehicle's top speed. One owner mentioned that their box truck would not go past 50 mph, and when scanned, multiple codes appeared. A diesel mechanic suggested that the transmission might be receiving a limited signal from an output speed sensor, causing the trans to be limited and stay in one gear, ultimately activating the check engine light.
Lastly, the Express 3500 has been criticized for its build quality and design. One reviewer described the van's interior as an unattractive, poorly-built ergonomic disaster zone, with acres of cheap beige plastic and large panel gaps. The reviewer also mentioned that the van lacked grab handles, making it difficult to enter and exit the vehicle.
These are some of the common problems reported by owners of the 2007 Chevrolet Express 3500. It is important to note that not all vehicles of this model will experience these issues, but potential buyers should be aware of these complaints to make informed decisions.
How many miles does a Chevy Express 3500 last?
The 2021 Chevrolet Express lasts around 200,000 miles, with some average wheel noise and fuel pump issues reported.
How many miles per gallon does a Chevy Express 3500?
Fuel Economy
| City | 11 mpg |
|---|---|
| Highway | 16 mpg |
| Combined | 12 mpg |
Are Chevy Express vans reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
Why does my Chevy Express 3500 stall at idle?
The most common reasons a Chevrolet Express 3500 engine stalling are the fuel system, the air intake system, or the ignition system.
How long do Chevy Express 3500 last?
A well-maintained 2021 Chevy Express can last around 200,000 miles, which is similar to other full size vans like the Ford Transit.
What size engine is in a Chevrolet Express 3500?
4.3 L
Used 2022 Chevrolet Express Cargo 3500 - Specs & Features
| Engine | |
|---|---|
| Base engine size | 4.3 L |
| Cylinders | V6 |
| Base engine type | Gas |
| Horsepower | 276 hp @ 5,200 rpm |
Are Chevy Express vans reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
Why does my Chevy Express 3500 stall at idle?
The most common reasons a Chevrolet Express 3500 engine stalling are the fuel system, the air intake system, or the ignition system.
2007 Chevrolet Express 3500 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2007 Chevrolet Express 3500.
You can leave your car complaint via the special form below.
2007 Chevrolet Express 3500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2007 Chevrolet Express 3500.
- Manufacturer: Cummings Mobility Conversion & Supply
- Components: EQUIPMENT ADAPTIVE/MOBILITY
- Summary: Cummings Mobility Conversion & Supply (Cummings) is recalling certain model year 2006-2014 Ford E-150, E-250, E-350, Chevrolet Express, 2006-2008 Dodge Sprinter, and 2009-2014 Mercedes-Benz Sprinter, and 2013 Ford Transit Connect vehicles manufactured January 1, 2006, to October 8, 2014, equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation after January 1, 2006. The platform side plate of the affected wheelchair lifts may crack.
- Consequence: If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. When the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.
- Remedy: Cummings will notify owners to take buses to a Ricon dealer or service center who will install supplemental platform support bumpers. Any platform that has already started cracking will be replaced, free of charge. The recall began January 13, 2015. Owners may contact Cumming's customer service at 1-800-639-5438 or Ricon customer service at 1-800-322-2884. Cumming's number for this recall is 14E-041.
Additional sources
More sources of information about 2007 Chevrolet Express 3500 problems:
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