2004 Chevrolet Express 3500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2004 Chevrolet Express 3500 problems
Based on the complaints from owners of the 2004 Chevrolet Express 3500, several common problems have been reported:
- Transmission Shift Cable Assembly Separation: A recall was issued for certain 2004 Chevrolet Express 3500 vehicles due to a transmission shift cable assembly that may separate. This issue can cause the transmission shift lever position and the transmission indicator to no longer correlate, potentially leading to unexpected vehicle movements and safety hazards. Owners were advised to have the transmission shift cable assembly inspected and replaced if necessary to prevent accidents.
- Hydro-Boost Relief Valve Seal Fracture: Another recall was issued for these vehicles due to a fractured valve O-ring seal in the hydro-boost system. This problem could result in increased steering efforts while braking or parking, requiring a slight increase in brake pedal effort under certain driving conditions. To address this issue, owners were instructed to have the hydro-boost relief valve replaced to ensure proper braking performance and safety on the road.
These common problems with the 2004 Chevrolet Express 3500 highlight the importance of addressing maintenance and safety concerns promptly to ensure the vehicle's reliability and the safety of its occupants.
How long do Chevy Express 3500 last?
A well-maintained 2021 Chevy Express can last around 200,000 miles, which is similar to other full size vans like the Ford Transit.
How much can a 2004 Chevy Express 3500 tow?
Used 2004 Chevrolet Express Cargo 3500 - Specs & Features
| Dimensions | |
|---|---|
| Curb weight | 5,470 lbs. |
| Maximum towing capacity | 10,000 lbs. |
| Maximum payload | 4,130 lbs. |
| Gross weight | 9,600 lbs. |
What size engine is in a Chevrolet Express 3500?
4.3 L
Used 2022 Chevrolet Express Cargo 3500 - Specs & Features
| Engine | |
|---|---|
| Base engine size | 4.3 L |
| Cylinders | V6 |
| Base engine type | Gas |
| Horsepower | 276 hp @ 5,200 rpm |
Are Chevy Express vans reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
2004 Chevrolet Express 3500 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2004 Chevrolet Express 3500.
You can leave your car complaint via the special form below.
Additional sources
More sources of information about 2004 Chevrolet Express 3500 problems:
2004 Chevrolet Express 3500 Q&A: Van Specs, Reviews & More
Nov 19, 2013 ... The throttle restriction can cause low/rough idle, stalling, and hard starting. It is so simple a lot of places will overlook it. You can get ...
2004 Chevrolet Express 3500 Problems and Complaints - 11 Issues
Top 2004 Chevrolet Express 3500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Fuel Level Sensor Failure · Electrical components under front carpet ...
Q&A: Common Problems with 2004 Chevy Express 2500 Van
May 6, 2012 ... The ground wire from the negative battery terminal to the engine block rarely if ever gives any problems. The common failure we see on this ...
Express 3500 nightmare - Chevrolet Forum - Chevy Enthusiasts ...
Apr 3, 2019 ... Express & G-Series Vans - Express 3500 nightmare - Hello, my name is John and I have been reading about the common problems with these Chevy ...
I have a 2004 Chevrolet express 3500 van and the dashboard light ...
Sep 6, 2014 ... I have changed the fuses and nothing they still don't work and it all started when I took it to a mechanic like a month ago so he could fix ...
Other years of Chevrolet Express 3500
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