2002 Chevrolet Express 2500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2002 Chevrolet Express 2500 problems
Based on the complaints from owners of the Chevrolet Express 2500 2002, several common problems have been reported. Here is a detailed list of these issues:
- Tail Light Wiring in Cargo Area May be Damaged:
- Damage to the tail light wiring in the cargo area is another prevalent issue. Normal wear and tear from using the cargo space can lead to this problem, resulting in one or more rear lights not working. Replacing the tail light harness, which costs around $30, along with bulb replacements, can resolve this issue.
- Electrical Components Under Front Carpet May be Damaged:
- Excessive water usage, such as hosing down the rear cargo mat, can damage various electrical components under the front carpet or rubber mat. This can lead to electrical malfunctions and potential issues. Owners are advised to avoid excess water exposure to prevent damage to these components.
- Transmission Problems:
- Transmission issues are also commonly reported, including no forward/reverse gears, slipping, delayed or harsh shifts, jerking, and being stuck in gear. Regular maintenance, such as replacing the transmission fluid every 30,000 to 60,000 miles, is crucial to prevent these problems. Additionally, issues like shudders, slipping, and delayed shifts should be addressed promptly to avoid further damage.
- Coolant Leak and Engine Overheating:
- Another significant problem is coolant leaks leading to engine overheating. This issue is often caused by a faulty water pump. Replacing the water pump, with repair costs ranging from $300 to $550, is necessary to prevent engine overheating and potential damage.
These common problems with the Chevrolet Express 2500 2002 highlight the importance of regular maintenance and prompt repairs to ensure the vehicle's optimal performance and longevity.
Are Chevy Express 2500 vans reliable?
Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.
What engine is in a 2002 Chevy Express 2500?
Mechanical
| 31 gallon fuel tank | Standard |
|---|---|
| 4.3L (262) SFI V6 Vortec 4300 engine | Standard |
| LT225/75R16D all-season SBR BSW tires | Standard |
| Covered pwr outlet | Standard |
| Brake/transmission shift interlock | Standard |
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
How many miles per gallon does a Chevy Express 2500 get?
14.90
Based on data from 8 vehicles, 273 fuel-ups and 91,838 miles of driving, the 2021 Chevrolet Express 2500 gets a combined Avg MPG of 14.90 with a 0.21 MPG margin of error. Below you can see a distribution of the fuel-ups with 60 outliers (18.02%) removed.
Are Chevy Express 2500 vans reliable?
Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
How many miles per gallon does a Chevy Express 2500 get?
14.90
Based on data from 8 vehicles, 273 fuel-ups and 91,838 miles of driving, the 2021 Chevrolet Express 2500 gets a combined Avg MPG of 14.90 with a 0.21 MPG margin of error. Below you can see a distribution of the fuel-ups with 60 outliers (18.02%) removed.
How many miles can you put on a Chevy Express van?
The 2021 Chevrolet Express lasts around 200,000 miles, with some average wheel noise and fuel pump issues reported.
2002 Chevrolet Express 2500 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2002 Chevrolet Express 2500.
You can leave your car complaint via the special form below.
2002 Chevrolet Express 2500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2002 Chevrolet Express 2500.
- Manufacturer: HONEYWELL INTERNATIONAL, INC.
- Components: EQUIPMENT
- Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
- Consequence: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
- Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
Additional sources
More sources of information about 2002 Chevrolet Express 2500 problems:
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Other years of Chevrolet Express 2500
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