1992 Volvo 240 problems
The Volvo 200 Series (or 240 and 260 Series) is a range of mid-size cars produced by Swedish company Volvo Cars from 1974 until 1993, with more than 2.8 million total units sold worldwide. Like the Volvo 140 Series (1966 to 1974), from which it was developed, it was designed by Jan Wilsgaard.
The series overlapped production of the Volvo 700 Series (1982 to 1992). As the 240 Series remained popular, only the 260 Series was displaced by the 700 Series, which Volvo marketed alongside the 240 for another decade. The 700 was replaced by the 900 Series in 1992, a year before the 240 was discontinued. Production of the 240 ended on 14 May 1993, after nearly 20 years, with the basic platform and architecture lasting 27 years, if the production run of the original 140 Series is aggregated.
History
The Volvo 240 and 260 series were introduced in the autumn of 1974, and was initially available as six variations of the 240 Series (242L, 242DL, 244DL, 244GL, 245L and 245DL) and two variations of the 260 Series (264DL and 264GL). The 240 Series was available as a sedan (with two or four doors) or a station wagon, however, the 260 Series was available as a coupé (262C Bertone), two-door sedan, four-door sedan, or station wagon. The 200 looked much like the earlier 140 and 164, they shared the same basic body shell and were largely identical from the cowl rearward. However, the 200 incorporated many of the features and design elements tried in the Volvo VESC ESV in 1972, which was a prototype experiment in car safety. The overall safety of the driver and passengers in the event of a crash was greatly improved with very large front and rear end crumple zones. Another main change was the new engines offered, which were of an overhead cam design based on the earlier B20. The 260 series also received a V6 engine in lieu of the 164's inline-six.
The 200 Series had MacPherson strut-type front suspension, which increased room around the engine bay, while the rear suspension was a modified version of that fitted to the 140 Series. The steering was greatly improved with the introduction of rack-and-pinion steering, with power steering fitted as standard to the 244GL, 264DL and 264GL, and there were some modifications made to the braking system (in particular the master cylinder).
The front end of the car was also completely restyled with a "shovel nose" which closely resembled that of the VESC prototype vehicle – that being the most obvious change which made the 200 Series distinguishable from the earlier 140 and 160 Series. Other than all the changes mentioned above, the 200 Series was almost identical to the 140 and 160 Series from the bulkhead to the very rear end. In 1978, a facelift meant a redesigned rear end for sedans, with wraparound taillights and a trunk opening with a lower lip. The dashboard was derived from the safety fascia introduced for the 1973 model year 100 Series - the main change for the 200 Series was the adoption of slatted "egg crate" style air vents in place of the eyeball style vents used in the 140/160 and the square clock. All models were available with a choice of four-speed manual or a three-speed automatic transmission. Overdrive was also optional on the manual 244GL, while a five-speed manual gearbox was optional on the 264GL and 265GL.
In the autumn of 1975 (for the 1976 model year in America), the 265 DL estate became available alongside the existing range, and this was the first production Volvo estate to be powered by a six-cylinder engine. The choice of gearboxes was also improved, with overdrive now available as an option in all manual models except the base-model 242L and 245L. As before, a three-speed automatic was optional in every model. The B21A engine gained three horsepower; a new steering wheel and gearknob were also introduced.
At the 1976 Paris Motor Show Bertone first showed the stretched 264 TE, a seven-seat limousine on a 3,430 mm (135.0 in) wheelbase, although it had entered production earlier. The raw bodies were sent from Sweden to Grugliasco for lengthening, reinforcing, and finishing. Carl XVI Gustav of Sweden used one, as did much of East Germany's political leadership.
For 1977 the B19A engine with 90 PS (66 kW) replaced the B20A in most markets, although the old pushrod type soldiered on for another two years in some places. This is also the year that the sportier 242 GT arrived.
In 1978 the grille was altered, now with a chrome surround. Rear view mirrors were now black, while the front seats were changed as were the emblems, while interval wipers were introduced. 1978 models were also the first 240s to receive a new paint formula, to help solve the severe rust problems in previous model years.
The 1979 model year brought a full facelift front and rear, the most obvious change being the adoption of flush fitting square headlamps on the DL or rectangular headlamps on the GL, GLE in place of the recessed circular units. The sedans received new wraparound rear lamp clusters and a restyled leading edge to the trunk lid, while the rear of the wagons remained unchanged. The GLE was added while the L was cancelled, and the six-cylinder diesel arrived late in the year. For 1980, the sporty GLT arrived, replacing the GT. For 1981 there was yet another new grille, while the station wagons received new, wraparound taillights. The B21A gained some four horsepower, now 106 PS (78 kW), while the carburetted B23A with 112 PS (82 kW) was introduced in some markets. The Turbo arrived, while six-cylinder models now had a more powerful 2.8-liter engine. 1981 also saw the dashboard altered significantly, which a much larger binnacle in order to bring the radio and clock within the driver's line of sight. The instrument pod itself, which had been unaltered since the 1973 model year 100 Series, was also redesigned.
Incremental improvements were made almost every year of the production run. One of the major improvements was the introduction of the oxygen sensor in North America in late 1976 (1977 models), which Volvo called Lambda Sond and developed in conjunction with Bosch. It added a feedback loop to the Jetronic fuel injection system already in use, which allowed fine-tuning of the air and fuel mixture and therefore produced superior emissions, drivability and fuel economy.
For the 1983 model year, Volvo dropped the DL and GLE labels, selling the cars simply as 240s. In the domestic Swedish market, the 240 could be had with a 2.1 or 2.3-liter engine (more options were available in export), but the bigger engine always came coupled with a five-speed transmission and tinted windows. The 1983s also received wider side trim and all models had the larger taillights introduced on the previous year's GLT model. A B23E-engined GLE variant was also added (not available with two doors). Buyers protested against the lack of grades and they returned for 1984. A new manual gearbox also arrived for 1984, while a four-speed automatic option was available in the GL. The GLT and Turbo versions received a taller grille.
While Volvo had been planning to discontinue the 200-series since the early 1980s, the design kept selling well and Volvo provided steady updates. In late 1991, for the 1992 model year, it received 160 detail improvements including changes to the heater controls, heated rear view mirrors, and revised front seats. For the final, 1993 model year, air conditioning units were upgraded to use R-134a rather than the ozone-depleting R-12 (Freon).
About one-third of all 240s sold were station wagons, which featured very large cargo space of 41 cubic feet (1.2 m3). They could be outfitted with a rear-facing foldable jumpseat in the passenger area, making the wagon a seven-passenger vehicle. The jumpseat came with three-point seat belts, and wagons were designed to have a reinforced floor section, protecting the occupants of the jumpseat in the event of a rear-end collision.
A 1993 Volvo 240DL was driven by IKEA founder Ingvar Kamprad, who stopped driving it when he was told the car was too dangerous due to outdated safety design two decades later.
The last 200 produced was a blue station wagon built to the Italian specification and named the "Polar Italia", currently displayed at the Volvo World Museum. It was manufactured the 14th May 1993.
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Common 1992 Volvo 240 problems
The Volvo 240, produced between 1975 and 1993, is known for its robustness and durability, but like any other vehicle, it has common problems that owners often encounter. Here are some of the most frequently reported issues with the 1992 Volvo 240, based on complaints from owners:
- Flame Trap System: The flame trap system, used in Volvo models from 1976 to 1993, is designed to capture unused fuel vapors from the combustion chamber. However, this system has been problematic since its introduction, causing oil leaks and idle problems due to clogging over time.
- Worn Air Intake Hose & Air Box Thermostats: The large plastic accordion style intake hose that connects the air mass meter to the intake manifold can wear out over time, causing unfiltered and unmetered air to enter the engine. This can lead to erratic behavior and running lean. The air box thermostat, which routes hot air from the exhaust manifold to aid in cold start performance, can also fail, causing superheated air to be drawn into the engine, reducing performance and shortening the life of the air mass meter.
- Fuel Injection Relay: The main fuel pump relay can be a source of problems in 1978-1985 Volvo 240 models. Corrosion and electrolosis can affect the small contact area of European ceramic style fuses, leading to intermittent or no start issues.
- Motor & Transmission Mounts: The Volvo 240 goes through engine and transmission mounts on a regular basis due to its safety-related design that allows the engine to move back and under the car in the event of a serious head-on collision. These mounts should be inspected annually and replaced every 2-3 years, depending on driving habits.
- Lumbar Support Systems: The lumbar support systems in Volvo 240 seats, known for their comfort and adjustable back support, commonly fail between 50-100,000 miles. The bottom seat cushion support grid is also a weak spot, causing drivers to struggle when trying to see over the steering wheel when it fails.
- Odometer Failure: The odometer in the 240 is driven off of the main speedometer drive shaft by a small rubber gear, which can lose its teeth and grip on the driveshaft after 30 years or more, resulting in erratic or complete loss of odometer & tripometer function. The repair can be done by the average do-it-yourselfer in about a half hour using a repair kit.
- Main Fuses: The main fuse box in the Volvo 240 is located in the driver side kick panel and is susceptible to corrosion from water that can enter the interior and drip directly onto the fuses. Preventing corrosion and electrolosis can help avoid numerous problems associated with the fuse box.
- Heater Fan Motor: The heater blower motor in the Volvo 240 is buried deep in the dash and can take 3-4 hours for an experienced mechanic to replace. The motor is of decent quality, but if it fails, it can take all weekend for a beginner do-it-yourselfer to replace.
- Seat Grid: The bottom seat cushion support grid is a weak spot in Volvo 240 seats, causing drivers to struggle when trying to see over the steering wheel when it fails. This part was discontinued by Volvo a few years ago, but an improved version will be introduced this fall.
- Oil Leaks: Oil leaks are a common problem in the Volvo 240, often caused by worn-out or damaged seals and gaskets. Regular maintenance and inspections can help identify and address these issues before they become major problems.
These common problems with the 1992 Volvo 240, while not exhaustive, provide a general overview of the issues that owners may encounter. Regular maintenance, inspections, and timely repairs can help ensure the longevity and reliability of this classic vehicle.
Are old Volvo 240s reliable?
8 Robust And Ultra-Reliable
Being the first manufacturer to fit 999,999 mph odometers to its cars, Volvo was underlining its vehicle's potential for longevity, and thanks to many galvanized parts, excellent build quality, and almost bomb-proof mechanicals, the 240 continues to spin those digits.
How long will a Volvo 240 last?
I have several 240 customers with well over 300k miles and they still run like a brand new car. Most of their interiors have seen better days, as dash and console cracks, door panels coming apart etc are common fair. The drive train however, if taken care of even a little bit it will last a long, long time.
What engine came in a 1992 240 Turbo Volvo?
1992 Volvo 240 Specs, Features & Options
| 1 of 2 240 Sedan 4D | 2 of 2 240 GL Sedan 4D |
|---|---|
| See Pricing See Cars in Stock | See Pricing See Cars in Stock |
| 114 @ 5400 RPM | 114 @ 5400 RPM |
| Engine | |
| 4-Cyl, 2.3 Liter | 4-Cyl, 2.3 Liter |
Are Volvo 240 rare?
Globally, the Volvo 240 is far from a rare vehicle. There were over 2.8 million models built using the 240 designation over its entire run, with a further 177,000 nearly-identical 260s produced during the same period.
Are old Volvo 240s reliable?
8 Robust And Ultra-Reliable
Being the first manufacturer to fit 999,999 mph odometers to its cars, Volvo was underlining its vehicle's potential for longevity, and thanks to many galvanized parts, excellent build quality, and almost bomb-proof mechanicals, the 240 continues to spin those digits.
What engine came in a 1992 240 Turbo Volvo?
1992 Volvo 240 Specs, Features & Options
| 1 of 2 240 Sedan 4D | 2 of 2 240 GL Sedan 4D |
|---|---|
| See Pricing See Cars in Stock | See Pricing See Cars in Stock |
| 114 @ 5400 RPM | 114 @ 5400 RPM |
| Engine | |
| 4-Cyl, 2.3 Liter | 4-Cyl, 2.3 Liter |
Is the Volvo 240 a safe car?
More than anything else, it was the car's crash safety properties combined with the fine driving characteristics which attracted attention when the car appeared on the market the world over. for Highway Safety, IIHS, cited the Volvo 240 Estate as the safest car on the American market.
How long will a Volvo 240 last?
I have several 240 customers with well over 300k miles and they still run like a brand new car. Most of their interiors have seen better days, as dash and console cracks, door panels coming apart etc are common fair. The drive train however, if taken care of even a little bit it will last a long, long time.
1992 Volvo 240 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 1992 Volvo 240.
You can leave your car complaint via the special form below.
Negative 1992 Volvo 240 car reviews
Positive 1992 Volvo 240 car reviews
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As a student, I'm stuck with this car and it's stuck with me. However, it's my first car and I'm happy to drive it, especially with a brand new catalytic converter that doesn't rattle indefinitely. The previous owner had it in a climate-controlled garage for several years, so it went untouched until the time he pulled it out to sell it. If cars were conscious, I still don't know if this one would know it's back on the road. I dream of the day where my 240 snaps out of it and chugs beyond a leisurely pace, but then I remember that every single stock 240 is no different. These cars were made for safety, not speed. Although I've yet to be in an accident to test that out myself, I did come close before I changed the tires. It's important to note that these cars are RWD, meaning they're not good for winter driving (I speak from my own experience). I spent a fair amount of time slipping and sliding across the road, but if you ever wreck in the snow, that heater is something else. The A/C on mine hasn't worked since I got it, but the heater is unbelievable. You won't go cold, and you might even end up stepping outside to cool off. Unfortunately, the defroster isn't as effective as the heater, so keep that in mind. It comes with heated seats too, but my controls for those are just busted (I wish it had been taken better care of), so I can't comment on how effective they are. One thing that seriously bugs me is the lack of a cupholder. I like to drink coffee while I'm driving this thing, so I have to put it in the empty seat next to me and hope it doesn't spill. Speaking of spilling, the moonroof on mine broke its seal, so I got soaked the first time I took it into an automatic car wash. Not fun for me, but the person in line behind me got a show as I tried to crawl around the car to avoid the soapy shower rocking the interior. All in all, I love my car and hope to have it for a long time.The 240 is still a very pretty (and safe) car, just as much now as it was 27 years ago.
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This car is incredibly reliable and durable, even if you don't take the best care of it. It has impressive speed capabilities, although you'll likely never need to push it to its limits. Additionally, its fuel economy is excellent, averaging around 28 miles per gallon. The best part is that these cars are often sold for very reasonable prices. Many people sell them simply because of minor issues like a flat tire, blown fuse, or old spark plugs, or because they've upgraded to a newer model. Regular oil changes and fluid checks are all that seem to be required to keep this car running smoothly.
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Above all, it should be noted that a well-maintained 1991 Volvo can run forever, but if maintenance has been shoddy, all bets are off. However, I absolutely love this car! I find myself thinking about it all too often while driving, whether it's because of its surprising uphill pulling power, its ability to fit an astonishing amount of stuff in the back of the wagon, or simply the general comfort of the ride. That's saying a lot, considering that the 240 is not really anyone's idea of a comfortable, powerful car, but from the correct perspective, it is nothing short of a treat. The 240 is full of surprises that make it a joy to drive. Right off the line, the 240 may seem like a bit of a lazy beast, but once the 5-speed hits its stride around 35, it has plenty of big, lazy power. This car may never spin its tires, but it keeps up with traffic perfectly well. Despite being a 25-year-old wagon, it feels stable and assured even at 100mph on the interstate. The heavy comfort of the car, which feels like a poor man's Mercedes, applies all around - whether cruising the main strip or taking a weekend jaunt on curvy 2-lane highways. The car is definitely NOT a sport coupe, but it feels so good - heavy, smooth, and surefooted. The rear-wheel drive is great, absolutely amazing in snow, which is where half of the TANK comes from. The other half is pure build quality. The car is solid, overbuilt to hell, and full of big clunky metal parts. It isn't unfair to say the car is full of simple 1970s engineering, but here it is a compliment.In our modern era of puffy plastic lozenges, a spare, hard, pure steel box stands out both for its unusual, utilitarian appearance and brilliant security. This car will take a thrashing, and come out running like a champ. Volvos have saved countless lives - yes, safety technology has come leaps and bounds since 1991, but these are the cars that safety standards were once measured by. You know someone (or at least someone who knows someone) who not only lived through a horrific wreck in a Volvo, but walked away. Repairs are easy for even the most rudimentary shade tree mechanic - with a Bently manual and a metric tool set in hand, almost nothing is off limits. I replaced my own timing belt in an hour and a half in a parking lot - thanks to more smart, simple Swedish engineering, a broken timing belt does not ruin the engine. It's nothing more than a nuisance, a protracted inconvenience. On the downside, these inconveniences increase with age. The legendary engine may run for upwards of a million miles (and beyond, again, with good maintenance), but in that time plastics become brittle, electronics corrode. The fuses are idiotic in placement and execution, the tail light contacts require almost monthly upkeep to avoid a ticket, some relays will burn out and introduce a cascade of electrical gremlins. As a tall person, I take some issue with the size of the cockpit. I fit, I've become used to it, but there isn't a ton of room. The 3rd row seat, while novel, is in the rear crumple zone - a significant rear-ending may not limit the Volvo's ability to limp home, but it may easily kill anyone seated in the way back. But the bottom line is that if you are patient, your expectations are realistic and you have a AAA card on hand, a Volvo will be your friend for a long, long time. We have a Hyundai for quick jaunts to the store. It's fast and easy, but has been in the shop far more than the old beast.
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Hi there! I just wanted to share my experience with my car. I purchased it in Germany 14 years ago and actually picked it up at the factory in Gothenburg, Sweden. Since then, I've taken it on some amazing trips to Berlin, Venice, London, and Paris, and it's never let me down. Recently, I had my first major problem with the Mass Air Flow Meter acting up, causing the car to run hard with a high idle. But, I replaced it with a new flow meter and now it runs like a top again. I'm confident that I'll get another 100,000 miles out of her. Thanks for listening!
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This is the best buy I ever bought! This wagon has a great engine, great body, and is very reliable. I love how spacious the wagon area is, my large sheepdog has plenty of room to sit, stand or lie down. Plus, I can haul things just as easily as any other expensive SUV. The gas mileage is superb at 330 miles per full tank of gas (13 gallons). I have put 140,000 miles on it and it's still running great!
Additional sources
More sources of information about 1992 Volvo 240 problems:
Top 10 Common Issues with Volvo 240 Models
Mar 11, 2011 ... The most common failure is overheating of the main 12V power connection to the point that the solder joint fails. This is usually caused by a ...
Common Issues With The Volvo 240 | Volvo Owners Forum
Dec 2, 2009 ... Common Issues With The Volvo 240 · 1. rust â€" its hard to replace parts when the hardware is fused together, holes in the floorboards, etc. · 2.
How reliable are 240s? Be honest : r/Volvo240
Aug 14, 2022 ... Electrical ground connections are a common nuisance failure ... My 92 240 sedan came with all original parts ... The Volvo 240 subreddit. A ...
Top 10 Volvo 240 Problems — Auslander VLV Restoration ...
Top problems with the 240… and how to fix them! · A poorly designed fuse panel. · A loud and/or inoperable blower motor fan, or a fan that only works on HIGH.
Question: how reliable is a 240? : r/Volvo240
May 19, 2022 ... You'll just want to avoid anything with k-jet fuel injection (anything before 1981, I think), and they had issues with wiring harnesses around ...
Other years of Volvo 240
Are you having problems with your 1992 Volvo 240?
Cortez Berge 2025-03-06
I'm impressed! You're on your second 240 and your 1989 model has already clocked over 330,000 miles without any issues. The only replacements you've had to make were the alternator and starter, which were changed in September 2009. Although there's an oil leak from the oil pan casket, everything else is factory original, except for the belts, hoses, brake pads, ignition wires and spark plugs. Even the brake calipers are original. It's amazing that you drive this car every day to and from work and still love it more each day. Keep up the good work!
Irving Walsh 2024-08-03
The Volvo 240 is not the most exciting car out there, but it's definitely comfortable and safe.
Rylan Metz 2024-05-24
My 1991 240 has 195,000 miles. I'm worried every day whether it will start when I try to leave for work. Unfortunately, it recently stopped running and left me stranded on a rural highway. I've already used up all of my AAA tows for the year and it's only June! In the past month alone, I've spent over $1200 in major repairs, with more to come (that I know about.) As I'm trying to survive on part-time work due to unemployment, I'm struggling to afford the repairs for my car.
Ignacio Wiza 2024-04-19
Being a teenager and driving a Volvo definitely isn't the coolest thing, especially since I go to a private school. However, it does have some great features such as excellent gas mileage and reliability. While the motor can be a bit noisy, it's nothing a little extra volume won't fix when going through drive-thrus. The air conditioning can also be a bit loud, but it's a small price to pay for a car that has never left me stranded on the side of the road. The acceleration could use some improvement, and the interior design could be better, but overall it's a decent car.
Declan Welch 2024-04-13
Hey there! You've got yourself a good old reliable car! It's built like a tank and provides plain, dependable transportation. While it may not have all the fancy creature features found in most newer cars, it's still a great ride!