2004 Suzuki Xl-7 problems

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The Suzuki XL-7 (styled as XL7 for the second generation) is a mid-size SUV sold by Suzuki from 1998 to 2009, over two generations. Slotted above the Grand Vitara in Suzuki's lineup, the XL-7 offered three-row seating. XL-7 stands for "Xtra Large 7-seater".

First generation (XL-7; 1998)

The first-generation XL-7 was a Suzuki design, had a body-on-frame construction, and was essentially a stretched Grand Vitara. The North American version had a Suzuki-designed 2.5- or 2.7-liter V6 engine, on a rear-wheel drive-based platform with optional four-wheel drive. Beginning in 2003, European versions were also available with a 2.0-liter Peugeot turbodiesel engine producing 109 PS (80 kW).

A unique trait in the US market in this segment was that the XL-7 was available with a five-speed manual transmission, in both five- and seven-seat variants.

When introduced, the XL-7 was the least expensive SUV available with three-row seating in North America. It was awarded the Consumers Digest "Best Buy" award. However, sales slowed as the vehicle aged relative to the competition.

In Thailand, the Grand Vitara XL-7 was Imported by Siam International Corporation Co. Ltd. on 2002.

In Indonesia, the Grand Escudo XL-7 was launched on July 19, 2003, at the 12th Gaikindo Auto Expo.

2004 Suzuki Xl-7

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Common 2004 Suzuki Xl-7 problems

Based on the complaints from owners of the 2004 Suzuki XL-7, several common problems have been identified:

  • Steering/Suspension Problems:
    • Owners have reported issues with the steering and suspension system, particularly experiencing a knocking noise from the front suspension area when driving over speed bumps or poorly surfaced roads. This problem can affect the handling and overall driving experience of the vehicle.
  • Engine Management Warning Light:
    • Another common problem is the illumination of the engine management warning light on the dashboard, often caused by a faulty oxygen sensor. This issue can impact fuel consumption and overall engine performance, requiring the replacement of the oxygen sensor to resolve it.
  • Rear Door Handle Breakage:
    • The rear door handles of the Suzuki XL-7 are prone to breaking, leading to difficulties in opening and closing the rear doors. This issue can be inconvenient for owners and may require the replacement of the door handles to ensure proper functionality.
  • Exterior Noise and Wind Handling:
    • Owners have also reported complaints about exterior noise levels within the vehicle, particularly related to thin windows and insulation. Additionally, the Suzuki XL-7 has been noted to have handling issues in windy situations, where the car can be affected by strong winds, impacting stability on the road.

These common problems with the 2004 Suzuki XL-7 highlight various areas of concern for owners, ranging from engine-related issues to steering, suspension, and door handle problems. Addressing these issues promptly through proper maintenance and repairs is essential to ensure the longevity and performance of the vehicle.

2004 Suzuki Xl-7 engine

What is the common problem with Suzuki XL-7?

Timing chain problem

If you can hear a rattling noise coming from the engine, then the most likely cause is a problem with the timing chain. The main cause of this problem is poor servicing, which results in the tensioners sticking. Does the video below sound anything like your issue?

Is a Suzuki XL-7 reliable?

They're not the best car in the class but, so long as they're properly looked after, the Suzuki XL7 shouldn't be any more unreliable than another mid-size SUV.

What is the fuel consumption of a 2004 Suzuki XL7?

Suzuki XL-7 2004 Fuel consumption

The Suzuki XL-7 currently offers fuel consumption from 10 to 10.5L/100km.

Why did they stop making Suzuki XL-7?

In May 2009, Suzuki halted production of the XL7 indefinitely due to low demand. Through May 10, 2009, CAMI Automotive had only produced four XL7s for Suzuki after producing more than 12,000 units the previous year.

2004 Suzuki Xl-7 complaints

The NHTSA has received 0 complaints about various vehicle components related to the 2004 Suzuki Xl-7.

You can leave your car complaint via the special form below.

2004 Suzuki Xl-7 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 2004 Suzuki Xl-7.

2005-10-05
  • Manufacturer: AMERICAN SUZUKI MOTOR CORP.
  • Components: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
  • Summary: ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 16-INCH WHEELS, THE FRONT BRAKE DISCS MAY BREAK UNDER SEVERE DRIVING CONDITIONS. THE BREAKAGE CAN OCCUR IN CONDITIONS WHERE THE VEHICLE IS DRIVEN ON A REGULAR BASIS ON EXTREMELY STEEP PAVED DOWN-SLOPES WHILE CONTINUOUSLY APPLYING THE BRAKES.
  • Consequence: THE FRONT BRAKES MAY BECOME INOPERATIVE AND THE VEHICLE MAY PULL TO ONE SIDE. THIS COULD RESULT IN A CRASH WITHOUT PRIOR WARNING.
  • Remedy: DEALERS WILL REPLACE THE FRONT BRAKE DISCS ON THESE VEHICLES. THE RECALL BEGAN ON NOVEMBER 10, 2005. THESE VEHICLES ARE LOCATED ON ST. THOMAS ISLAND (VIRGIN ISLANDS). OWNERS MAY CONTACT SUZUKI DEL CARIBE AT 787-622-0600.
2003-12-05
  • Manufacturer: AMERICAN SUZUKI MOTOR CORP.
  • Components: VEHICLE SPEED CONTROL:CABLES
  • Summary: ON CERTAIN SPORT UTILITY VEHICLES, THE ACCELERATOR CABLE CASING CAP THAT IS ATTACHED TO THE VEHICLE FIREWALL CAN CRACK DUE TO EXTENDED EXPOSURE TO FORCES FROM THE ACCELERATOR CABLE AND INSUFFICIENT LONG-TERM DURABILITY OF THE PLASTIC CASING CAP. IF THE CASING CAP BECOMES CRACKED, MOVEMENT OF THE INNER ACCELERATOR CABLE THROUGH THE CAP CAN CAUSE THE INNER ACCELERATOR CABLE TO BECOME FRAYED.
  • Consequence: IF THE INNER ACCELERATOR CABLE BECOMES FRAYED, IT CAN STICK DURING VEHICLE OPERATION. IN THE CASE WHERE AN ACCELERATOR CABLE STICKS, THE DRIVER COULD HAVE DIFFICULTY CONTROLLING VEHICLE SPEED, WHICH COULD RESULT IN A CRASH.
  • Remedy: DEALERS WILL REPLACE THE ACCELERATOR CABLE, WHICH INCLUDES THE PLASTIC CASING CAP. OWNER NOTIFICATION BEGAN ON JANUARY 5, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.

Negative 2004 Suzuki Xl-7 car reviews

  1. Rory Hudson 2025-04-04

    The Suzuki XL7 is a great midsize SUV option that comes at a reasonable price. I was able to purchase mine for only $17K after discounts, which is a great deal considering the features it comes with, such as automatic temperature control air conditioning, CD player, cruise control, and antilock brakes. I have driven it for 11,000 miles and have not encountered any issues. The build quality is impressive, and the doors sound solid when closed. The driving position is comfortable, and it performs well, except in high winds. Although the gas mileage is not as good as I expected for a 6 cylinder midsize SUV, and the engine could use more power, overall, it is a great choice.

Positive 2004 Suzuki Xl-7 car reviews

  1. Jensen Macejkovic 2025-05-09

    I love this SUV! I've had it for a year and I still enjoy it. The only thing I dislike about it is the rear door. If someone parks too close to you, you can't open it, as it swings out instead of up.

  2. Marcellus Kling 2025-05-02

    I had never considered a Suzuki until I test drove a friend's car. I was pleasantly surprised by the smooth ride and the comfortable interior. Suzuki went above and beyond to provide the best value for my money. Although my wife and I were initially considering the Rav 4 and Highlander, we realized that to get the same level of equipment as the Suzuki, we would have to pay a much higher price, well into the mid 30's. Choosing Suzuki was an easy decision.

  3. Arthur Champlin 2025-04-20

    Inside and outside of the 2004 XL-7 is beautiful. The wood grain dash and lighting are well done. The heated seats are great and the sound system is the best in class. This SUV is fun to drive and provides a ride that is as good or better than most large size SUVs. The XL-7 V6 motor has great power for its size. When you need to pass someone, just step on the gas pedal and enjoy the ride.

  4. Christop Kuhn 2025-04-10

    I hope you're doing well! I just wanted to share my experience with my Suzuiki. I've been driving it since the day I bought it and I haven't had to take it back to the dealer once! I absolutely love the v-6 engine and the ample cargo space. The only thing I regret is not paying a little extra for the optional 3rd row seat and rear a/c. Unfortunately, the truck's standard a/c can barely keep up on hot summer days.

  5. Ryleigh Willms 2025-03-13

    Excellent! It's great to hear that you haven't had any problems with your Suzuki's gas mileage even after all the changes you've made over the years, including the battery, oil, and brakes. It sounds like you've saved a lot of money with your Suzuki.

Leave your review of 2004 Suzuki Xl-7

Additional sources

More sources of information about 2004 Suzuki Xl-7 problems:

Suzuki XL-7 Problems and Complaints - 3 Issues
Suzuki XL-7 Problems and Complaints - 3 Issues
https://repairpal.com/problems/suzuki/xl-7

Top Suzuki XL-7 Problems · Timing Chain Tensioner May Fail. 283 people have reported this. 134 · Revised Seal to Correct Leak at Right Front Axle. 16 people have ...

Suzuki XL-7 Questions - I am thinking to buy a SUZUKI XL7 ...
Suzuki XL-7 Questions - I am thinking to buy a SUZUKI XL7 ...
https://www.cargurus.com/Cars/Discussion-t32681_ds676846

Aug 17, 2015 ... This vehicle has some bad issues concerning the engine timing chain tensioner going bad..causing the chains to stretch and do damage to ...

2004 Suzuki XL-7 Problems | Kelley Blue Book
2004 Suzuki XL-7 Problems | Kelley Blue Book
https://www.kbb.com/suzuki/xl-7/2004/common-problems/

How reliable is the 2004 Suzuki XL-7? See the most common repairs performed and learn if your vehicle is at risk for major repairs in the next 12 months.

My 2004 Suzuki XL7 will not switch back from 4WD to 2WD | Suzuki ...
My 2004 Suzuki XL7 will not switch back from 4WD to 2WD | Suzuki ...
https://www.suzuki-forums.com/threads/my-2004-suzuki-xl7-will-not-switch-back-from-4wd-to-2wd.104297/

Jan 25, 2014 ... You're welcome - now please - use google to research drive train windup - it's a common problem that occurs when a part time 4WD (which is what ...

Suzuki XL-7 Q&A: 2004 Model, 4WD Problems & Indicator Switch ...
Suzuki XL-7 Q&A: 2004 Model, 4WD Problems & Indicator Switch ...
https://www.justanswer.com/car/7jr11-05-suzuki-xl7-4wd-inoperative-indicator-switch-flash.html

Feb 8, 2013 ... Following Suzuki's diagnostic routines led to "replace 4wd control module with known good module and retest" We've done that (new Suzuki ...

Other years of Suzuki Xl-7

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2004 Suzuki Xl-7 photo