1996 Ford Super duty problems

General information about Ford-Super duty
Overview of popular issues
Analysis of common problems
Сomplaints list

The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.

Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.

Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.

The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.

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Common 1996 Ford Super duty problems

Based on the information provided in the search results, here is a detailed list of common problems reported by owners of the 1996 Ford F-250 Super Duty:

Interior Accessories Problems:
- Owners have reported issues with interior accessories, although specific details are not provided in the search results.
Electrical Problems:
- Complaints regarding electrical problems have been noted, with 19 NHTSA complaints related to this issue. Specific details on the nature of these electrical problems are not outlined in the search results.
Engine Problems:
- Owners have experienced engine-related issues, with 43 NHTSA complaints recorded. Further details on the specific engine problems are not specified in the search results.
Wheels / Hubs Problems:
- The search results mention a significant number of NHTSA complaints related to wheels/hubs problems, totaling 45. However, the exact nature of these issues is not elaborated upon.
Fuel System Problems:
- Fuel system problems have been reported, with 20 NHTSA complaints associated with this category. Specific details regarding the fuel system issues are not provided in the search results.
Steering Problems:
- Owners have raised concerns about steering problems, with 19 NHTSA complaints recorded. Detailed information on the specific steering issues is not outlined in the search results.
Brakes Problems:
- Complaints regarding brake problems have been noted, with 17 NHTSA complaints related to this issue. Specific details about the brake problems are not specified in the search results.
Suspension Problems:
- Suspension-related issues have been reported, with 14 NHTSA complaints recorded. However, specific details on the suspension problems are not provided in the search results.
Transmission Problems:
- Owners have experienced transmission problems, with 14 NHTSA complaints associated with this category. Further details on the specific transmission issues are not elaborated upon in the search results.
Body / Paint Problems:
- There are 7 NHTSA complaints related to body/paint problems, but specific details about these issues are not outlined in the search results.
Drivetrain Problems:
- Drivetrain issues have been reported, with 7 NHTSA complaints recorded. However, specific details on the drivetrain problems are not provided in the search results.
Seat Belts / Air Bags Problems:
- Complaints regarding seat belts/air bags have been noted, with 5 NHTSA complaints related to this issue. Specific details about these problems are not specified in the search results.
Exhaust System Problems:
- There are 5 NHTSA complaints related to exhaust system problems, but specific details about these issues are not elaborated upon in the search results.
Miscellaneous Problems:
- Owners have reported miscellaneous problems, with 4 NHTSA complaints recorded. However, specific details on these miscellaneous issues are not outlined in the search results.
Lights Problems:
- Complaints regarding lights problems have been noted, with 2 NHTSA complaints related to this issue. Specific details about the lights problems are not specified in the search results.
Exterior Accessories Problems:
- There are 2 NHTSA complaints related to exterior accessories problems, but specific details about these issues are not provided in the search results.
Cooling System Problems:
- There is 1 NHTSA complaint related to cooling system problems, although specific details about this issue are not elaborated upon in the search results.

These common problems reported by owners of the 1996 Ford F-250 Super Duty encompass a range of issues across various components of the vehicle, highlighting areas where owners have experienced challenges and concerns.

What are the worst years for F-250 Super Duty?

The worst years for used Ford F-250 include:

2002 Ford F-250.
2006 Ford F-250.
2008 Ford F-250.
2011 Ford F-250.
2017 Ford F-250.

Is Ford Super Duty a reliable Car?

Ford Super Duty Honored as America's Most Dependable Large Heavy-Duty Pickup by J.D. Power. DEARBORN, Mich., Feb. 8, 2024 – The 2021 Ford Super Duty is the most dependable large heavy-duty pickup in the J.D. Power 2024 U.S. Vehicle Dependability Study, based on feedback from drivers after three years of ownership.

What is the most reliable Ford Super Duty year?

Reliability refers to how well the vehicle can handle heavy loads and rough terrains. The model years 2005, 2009, 2011, and 2020 were some of the stand-out models from the four generations of Ford F-250.

How many miles can a Ford Super Duty last?

I use it like a truck should be used, haul & tow the heck out of it. Everything still works like it should. Ford brands its largest pickup trucks, F-250 and up, as Super Duty trucks. According to Motor and Wheels, the average Ford Super Duty lasts 200,000 miles.

Is the 1996 Powerstroke a good engine?

Great body style, Powerful, dependable, long lasting and gets decent fuel economy too. The 7.3 power stroke is the best engine ever put in a pick up truck.

Is Ford Super Duty a reliable Car?

What are the worst years for F-250 Super Duty?

The worst years for used Ford F-250 include:

2002 Ford F-250.
2006 Ford F-250.
2008 Ford F-250.
2011 Ford F-250.
2017 Ford F-250.

What is the most reliable Ford Super Duty year?

1996 Ford Super duty car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford Super duty problems, we found that the most common problems with these 2023 model year vehicles are:

Tires problems
Engine and engine cooling problems
Power train problems

The graph below shows statistics for all 1996 Ford Super duty vehicle components and the number of complaints received.

1996 Ford Super duty complaints

The NHTSA has received 5 complaints about various vehicle components related to the 1996 Ford Super duty.

2000-09-13

TIRES PROBLEM

Date Of Incident: 2000-06-14
VIN: 1FTH324H1TH
Components: TIRES
Summary: 4 FIRESTONE STEELTEX TIRES P225/75R16 HAVE EXPERIENCED TREAD SEPARATION, 1 BRIDGESTONE TIRE HAS EXPERIENCED TREAD SEPARATION, CONSUMER IS REQUESTING REIMBURSEMENT. *SLC

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2000-09-12

TIRES PROBLEM

Date Of Incident: 2000-07-23
VIN: 1FDLE40G9TH
Components: TIRES
Summary: FIRESTONE TIRE: L T225/75R16 M/S, VDIL TXA 475. APPARENT TREAD SEPERATION SIMILAR TO RECENT RECALL. MOTOR HOME HAS A FORH CHASIS AND TIRES WERE FACTORY. (CLAIM# 38-J398-640) *MW

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1999-03-10

ENGINE AND ENGINE COOLING PROBLEM

Date Of Incident: 1997-01-20
VIN: 1FDLF47F1TE
Components: ENGINE AND ENGINE COOLING
Summary: WHILE TRAVELING ON THE ROAD AT VARIOUS SPEEDS DIESEL ENGINE WOULD STALL OR SHUT DOWN. WOULD HAVE NO WARNING. BEEN TO THE DEALER. MECHANIC NOTICED RAW DIESEL FLUID BLOWING OUT. WAS TOLD IT'S NORMAL. THE SECOND DIESEL ENGINE WAS NOT NORMAL (5/19/97). *AK

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1998-10-20

ENGINE AND ENGINE COOLING PROBLEM

Date Of Incident: 1998-10-19
VIN: 3FCLF53GXTJ
Components: ENGINE AND ENGINE COOLING
Summary: RECEIVED RECALL NOTICE IN THE MAIL (#97V209000/97S92). HAD CALLED OR TAKEN VEHICLE TO 3 DIFFERENT DEALERSHIPS. EACH ONE REFUSED TO DO RECALL REPAIRS DUE TO EACH REPAIR SHOP IS TOO SMALL TO HANDLE REPAIRS. WHILE DRIVING MOTORHOME IT BLEW UP AND BURNED. *AK

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1996-12-27

POWER TRAIN PROBLEM

Date Of Incident: 2024-11-24
VIN: 1FDLE40F2TH
Components: POWER TRAIN
Summary: THERE IS A NOISE IN THE REAR END, TOOK VEHICLE TO DEALER AND REPLACED RING AND PINION GEAR; THE SECOND TIME, REPLACED THE REAR END AND THIRD TIME REPLACED LITTLE, PROBLEM CONTINUED AND DEALER SAID HE CAN'T FIND PROBLEM . *AK

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Additional sources

More sources of information about 1996 Ford Super duty problems:

1996 F-250 7.3 Common Problems - Ford Truck Enthusiasts Forums

https://www.ford-trucks.com/forums/1482842-1996-f-250-7-3-common-problems.html

Mar 27, 2017 ... If there is dirt build up, that is a very bad sign, so are the turbo fins looking sand blasted or bent. A little oily film is normal since the ...

1996 Ford F-250 - common problems?

https://repairpal.com/common-problems-321

Feb 11, 2011 ... It is not one of the strong points of this truck, for sure. The ignition module on this truck is the Ford TFI (Thick Film Ignition) module that ...

Common Problems for 100,000 Mile Plus Trucks | Ford Powerstroke ...

https://www.powerstroke.org/threads/common-problems-for-100-000-mile-plus-trucks.164983/

Aug 25, 2010 ... I have also performed all normal preventative maintenance since I've owned it. That being said, I want to get an idea of what potential problems ...

1996 Ford F-250 Problems and Complaints - 11 Issues

https://repairpal.com/1996-ford-f-250/problems

Top 1996 Ford F-250 Problems · Exhaust Manifolds Can Crack and Cause Leak · The tachometer sensor may fail · Engine Oil Pan Gasket May Leak · Car won't start ...