Ford Fusion energi problems
The Ford Fusion Hybrid is a gasoline-electric hybrid powered version of the mid-sized Ford Fusion sedan manufactured and marketed by Ford, now in its second generation. A plug-in hybrid version, the Ford Fusion Energi, was released in the U.S. in February 2013.
The first generation was launched to the U.S. market in March 2009 for model year 2010, together with its badge-engineered variants, the Mercury Milan Hybrid and the Lincoln MKZ Hybrid. The second generation was launched under the Ford and Lincoln brands for model year 2013, went on sale in the U.S. in October 2012.
The U.S. Environmental Protection Agency (EPA) rated the 2010 Ford Fusion Hybrid at 39 mpg‑US (6.0 L/100 km; 47 mpg‑imp) combined city/highway. The second generation hybrid improved the fuel economy rating to 42 mpg‑US (5.6 L/100 km; 50 mpg‑imp) for combined city/highway driving. The EPA rated the Energi's combined city/highway fuel economy in all-electric mode at 88 miles per gallon gasoline equivalent (MPG-e) (2.7 L gasoline equivalent/100 km; 106 mpg-imp). In hybrid operation (charge-sustaining mode), the Energi has a combined fuel economy of 38 mpg‑US (6.2 L/100 km; 46 mpg‑imp).
The Fusion Hybrid has won the 2010 North American Car of the Year Award, and the entire 2013 Ford Fusion line-up, including the Fusion hybrid and plug-in variants, won the 2013 Green Car of the Year. As of December 2016, over 285,000 units of the Fusion hybrid family have been sold in the United States since 2009, including the plug-in hybrid variant. As of December 2016, sales of the Fusion Energi totaled 43,327 units delivered in its main market, the U.S.
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Ford Fusion energi model years
Common Ford Fusion energi problems
The Ford Fusion Energi, a plug-in hybrid midsize sedan produced from 2013 to 2020, has faced several common issues that owners have reported. The most significant problem category for the Fusion Energi is electrical issues, with the 2013 model year being the worst due to its high repair costs and problems at lower mileage.
One of the most common issues across various model years is a loss of steering, which appeared frequently in the 2013 model year. This problem can be expensive to fix, with an average cost of $2,200 and an average mileage of 51,000 miles.
The 2013 Ford Fusion Energi also had issues with the transmission, including harsh or delayed shifting, squeaks and creaks when bumping or turning, swollen lug nuts, and transmission oil leaks. These problems can lead to expensive repairs and affect the overall driving experience.
Another common issue with the Ford Fusion Energi is rodent damage, which is caused by the vehicle's electrical system components being attractive to rodents that chew on the wires. This issue can lead to electrical problems and require costly repairs.
When considering purchasing a used Ford Fusion Energi, it is essential to be aware of these common issues and consider the most reliable model years. The 2013 model year is generally considered the worst due to its high repair costs and frequent problems at lower mileage. It is always a good idea to research the specific model year and check for any recalls or common issues before making a purchase.
What is the problem with the Ford Fusion PHEV?
Don't Charge Ford Fusion Plug-In Hybrids Until a Recall Repair Is Done, the Automaker Says. Ford is recalling nearly 15,000 Fusion plug-in hybrid (PHEV) sedans from the 2019 and 2020 model years because they may not start, lose power when driving, and be at risk of catching fire.
What is the Ford Fusion Energi lawsuit?
This class action concerns the alleged negligent and dangerous design, manufacture and installation of the high-voltage battery energy control module in the 2019-2020 Ford Fusion PHEV vehicles. In June 2023, Ford Canada and Ford US disclosed the dangerous defect and commenced a recall.
How long will Ford Fusion Energi last?
Although the Ford Fusion Energi doesn't have a great range, it can last a long time. According to enginepatrol.com, the Ford Fusion Energi will last 200,000-300,000 miles if it receives proper care and maintenance.
Is the Ford Fusion Energi a good car?
Very comfortable, affordable, efficient vehicle. The Ford Fusion Energi is a plug in hybrid (PHEV). It will travel up to 20 miles on electricity only, then it switches to standard hybrid mode. Great commuter car.
Percentage distribution of complaints by Ford Fusion energi years
We have researched Ford problems and analysed all the complaints filed against Ford Fusion energi cars and compiled the top 5 most problematic Ford Fusion energi model years:
- Ford Fusion energi 2013
- Ford Fusion energi 2016
- Ford Fusion energi 2014
- Ford Fusion energi 2015
- Ford Fusion energi 2017
Below you can see the percentage distribution of known problems by Ford Fusion energi model years.
Distribution of the number of complaints by Ford Fusion energi years
We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:
Ford Fusion energi car problems categorized by type of issue
After analysing all complaints related to Ford Fusion energi , it was concluded that the most common issues with these cars are:
- Engine problems
- Power train problems
- Steering problems
- Electrical system problems
- Unknown or other problems
The graph below shows statistics for all Ford Fusion energi vehicle components and the number of complaints received.
Distribution of the number of complaints where the accident occurred by Fusion energi model years
A total of 238 complaints were registered in which the accident occurred. In the graph you can see the distribution of the number of complaints by model year.
Distribution of the number of complaints with fire by Fusion energi model years
There were a total of 113 complaints that resulted in a fire. In the graph you can see the distribution of the number of complaints by model year.
Distribution of the number of complaints with injuries by Fusion energi model years
There were a total of 169 complaints that resulted in a injuries. In the graph you can see the distribution of the number of complaints by model year.
Distribution of the number of complaints with deaths by Fusion energi model years
There were a total of 2 complaints that resulted in a death. In the graph you can see the distribution of the number of complaints by model year.
The NHTSA has received 6290 complaints about various vehicle components related to the Ford Fusion energi . Below are the 25 most recent complaints reported for Ford Fusion energi vehicles.
Latest 25 complaints
Ford Fusion energi 2016
- Date Of Incident: 2024-10-20
- Date Complaint: 2024-10-25
- VIN: 3FA6P0H75GR
- Components: EXTERIOR LIGHTING,SERVICE BRAKES
- Summary: The contact owns a 2016 Ford Fusion. The contact stated that the exterior brake lights remained on after turning off the vehicle. The vehicle was taken to the dealer, where the contact was informed that the vehicle was not covered under Ford Campaign Number: 22S02. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 160,000.
Ford Fusion energi 2015
- Date Of Incident: 2023-03-25
- Date Complaint: 2024-10-25
- VIN: 3FA6P0HD3FR
- Components: ENGINE
- Summary: The contact owns a 2015 Ford Fusion. The contact stated while driving at an undisclosed speed, the vehicle over heated and the engine temperature warning light illuminated. The vehicle was driven to the shoulder of the road. The contact stated that the vehicle lost motive power, the engine over heating warning light continued to illuminate. The contact stated that the engine shut off and did not restart. The vehicle was towed to the contact's residence. The vehicle was towed to an independent mechanic where it was diagnosed with a failed engine due to coolant intrusion. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The contact was advised to contact the NHTSA Hotline and report the failure. The failure mileage was approximately 180,000.
Ford Fusion energi 2014
- Date Of Incident: 2024-10-24
- Date Complaint: 2024-10-24
- VIN: 1FA6P0H7XE5
- Components: ENGINE
- Summary: When accelerating from a stopped position, the throttle is staying stuck wide open. Without my foot on the accelerator, the engine still accelerates wide open. Stepping on the brake, doesn't do anything or make it stop. It has now happened 3 times in the last 2 weeks. I was not taking off at a fast speed. I was accelerating at a normal rate.
Ford Fusion energi 2013
- Date Of Incident: 2024-10-01
- Date Complaint: 2024-10-22
- VIN: 3FA6P0HRXDR
- Components: STEERING
- Summary: The contact owns a 2013 Ford Fusion. The contact stated while driving at an undisclosed speed, the vehicle stalled, and the steering wheel seized. In addition, the contact stated that several unknown warning lights were illuminated. The vehicle was taken to an independent mechanic where it was diagnosed with power steering rack assembly failure. The contact was informed that the power steering rack assembly needed to be replaced and reprogrammed. The dealer was made aware of the failure; however, the contact was informed that the repair was not covered under warranty. The contact stated that in July 2023 the first failure occurred, and the relays in the steering box were replaced. The vehicle was repaired; however, the failure recently reoccurred. The manufacturer was made aware of the failure but provided no assistance. The contact was informed that the repair was not covered under NHTSA Campaign Number: 13V232000 (Steering); however, the contact was informed that the VIN was not included in the recall. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 65,510.
Ford Fusion energi 2015
- Date Of Incident: 2024-10-21
- Date Complaint: 2024-10-21
- VIN: 3FA6P0HD0FR
- Components: ENGINE AND ENGINE COOLING
- Summary: The contact owns a 2015 Ford Fusion. The contact stated while the vehicle was parked, there was white smoke intermittently coming from the exhaust pipe. No warning light was illuminated. The failure occurred on several occasions. The vehicle was taken to an independent mechanic where it was diagnosed that there was coolant intrusion into the cylinder and that the engine needed to be replaced. The mechanic made the contact aware of NHTSA Campaign Number: 17V209000 (Engine and Engine Cooling); however, the VIN was not included. The vehicle was repaired; however, the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 130,000.
Ford Fusion energi 2017
- Date Of Incident: 2024-10-21
- Date Complaint: 2024-10-21
- VIN: 3FA6P0K90HR
- Components: ENGINE AND ENGINE COOLING
- Summary: The contact owns a 2017 Ford Fusion. The contact stated that upon starting the vehicle, the engine started to vibrate violently. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who determined that coolant was leaking into the engine block, resulting in damages to the engine. The vehicle was not repaired. After investigating the failure, the contact related the failure to Customer Satisfaction Program: 21N12. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 84,000.
Ford Fusion energi 2017
- Date Of Incident: 2024-10-15
- Date Complaint: 2024-10-18
- VIN: 3FA6P0D98HR
- Components: ENGINE AND ENGINE COOLING
- Summary: The contact owns a 2017 Ford Fusion. The contact stated that upon the start of the engine, the "Service Engine Now" warning message appeared on the instrument panel. The vehicle was taken to a local dealer where it was diagnosed with coolant intrusion and needed an engine replacement. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 49,000.
Ford Fusion energi 2016
- Date Of Incident: 2024-10-02
- Date Complaint: 2024-10-18
- VIN: 3FA6P0H95GR
- Components: ENGINE AND ENGINE COOLING
- Summary: The contact owns a 2016 Ford Fusion. The contact stated while parked with the engine running the vehicle's "overheating" warning chimed and he observed that the heat gauge was in the "red zone." The contact turned the vehicle off, checked under the hood, and observed that the coolant reservoir was low. The contact filled the reservoir, however the failure reoccurred. The contact refilled the reservoir and checked for any coolant leaks under the vehicle and did not observe any puddles. The contact took the vehicle to an independent mechanic who diagnosed the vehicle and determined that coolant had intruded into the cylinders. The mechanic referred the contact to a dealer. The contact called a dealer and was told that he needed to contact the manufacturer. The manufacturer advised the contact that there was a TSB Number: 19-2346 but that he would have to pay for the repair. The vehicle was not repaired. The failure mileage was approximately 112,000.
Ford Fusion energi 2016
- Date Of Incident: 2024-10-16
- Date Complaint: 2024-10-18
- VIN: 3FA6P0H92GR
- Components: ENGINE AND ENGINE COOLING
- Summary: The contact's mother owns a 2016 Ford Fusion. The contact stated while her mother was driving at an undisclosed speed, the check engine warning light was illuminated. Additionally, the driver noticed a strong coolant odor. The vehicle was taken to an independent mechanic, where the contact was informed that there was a coolant intrusion into the oil reservoir. The contact was referred to the dealer for assistance. The vehicle was then taken to the dealer, but the vehicle was not diagnosed or repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 132,646.
Ford Fusion energi 2013
- Date Of Incident: 2024-02-29
- Date Complaint: 2024-10-18
- VIN: 3FA6P0H79DR
- Components: STEERING
- Summary: See attached document for complaint.
Ford Fusion energi 2016
- Date Of Incident: 2024-10-12
- Date Complaint: 2024-10-17
- VIN: 3FA6P0G7XGR
- Components: UNKNOWN OR OTHER
- Summary: Without warning, my car got stuck in reverse while backing out of a parking spot. I could not shift the vehicle into any gear. I was stuck in the middle of a parking lot blocking traffic. Upon inspection, the Transmission shifter cable bushing was broken off causing the shifter cable to be dislodged from the actual transmission shifter. Same year, make and model have been recalled but not my VIN.
Ford Fusion energi 2017
- Date Of Incident: 2024-10-01
- Date Complaint: 2024-10-17
- VIN: 3FA6P0K97HR
- Components: EXTERIOR LIGHTING,VEHICLE SPEED CONTROL,VISIBILITY/WIPER
- Summary: Steering wheel clock spring is not working. Controls wipers, turn signals, speed control, voice commands, lane aware and allows to toggle thru control settings do not work. Ford doesn’t have part available or an ETA. This part covers vehicles from 2013 thru 2024 so currently vehicles coming down assembly line are using. My car is unusable like this. Aftermarket part is also unavailable. Please help
Ford Fusion energi 2017
- Date Of Incident: 2024-10-14
- Date Complaint: 2024-10-17
- VIN: 3FA6P0H74HR
- Components: POWER TRAIN
- Summary: The contact owns a 2017 Ford Fusion. The contact stated while at the fuel station, the contact's wife attempted to shift from park(P) to drive(D), but the rotary gear shifter failed to turn and was stuck in park(P). The contact met his wife at the gas station and knocked the side of the gear shifter until the vehicle responded as needed. The power train warning light was illuminated. The contact was able to drive to the residence. The dealer was not notified of the failure. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 92,000.
Ford Fusion energi 2017
- Date Of Incident: 2024-09-23
- Date Complaint: 2024-10-17
- VIN: 3FA6P0H93HR
- Components: ENGINE AND ENGINE COOLING
- Summary: See attached document for complaint.
Ford Fusion energi 2017
- Date Of Incident: 2024-09-05
- Date Complaint: 2024-10-17
- VIN: 3FA6P0T90HR
- Components: POWER TRAIN,ENGINE
- Summary: While driving on the highway at 60MPH, the check engine light came on first, then got an overheating issue. Let car cool, then drove city streets and took car to an independent auto repair shop. They read the engine and it had error code P0304. Shop bore scoped into cylinder 4 and found engine coolant. Took to dealer to confirm, they did find that engine coolant was leaking into cylinder 4 and recommended replacing engine long block assembly for $9.25k.
Recalls Ford Fusion energi
The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the Ford Fusion energi.You can explore the year of the Volkswagen Jetta you are interested in by selecting it from the list.
- Model: Ford Fusion energi 2019
- Report Received Date: 2019-02-15
- Manufacturer: Ford Motor Company
- Components: HYBRID PROPULSION SYSTEM
- Summary: Ford Motor Company (Ford) is recalling certain 2019 Fusion Energi Hybrid models. The affected vehicles may not adequately protect against direct and indirect contact of high voltage sources during normal operation. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 305, "Electric-Powered Vehicles: Electrolyte spillage and electrical shock protection."
- Consequence: Potential contact with high voltage sources increases the risk of injury.
- Remedy: Ford will notify owners, and dealers will install a Bus Electrical Center (BEC) cover over the high voltage fuses, free of charge. The recall began April 2, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19C05.
- Model: Ford Fusion energi 2015
- Report Received Date: 2014-11-18
- Manufacturer: Ford Motor Company
- Components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
- Summary: Ford Motor Company (Ford) is recalling certain model year 2014-2015 Ford Fusion vehicles manufactured July 27, 2013, to October 31, 2014, 2015 Ford Fusion Hybrid vehicles manufactured February 24, 2014, to October 31, 2014, and 2015 Ford Fusion Energi vehicles manufactured July 14, 2014, to October 31, 2014. In the affected vehicles, the key may be able to be removed even while the transmission is not in Park. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 114, "Theft Protection and Rollaway Prevention."
- Consequence: If the key can be removed despite that the transmission is not in Park, a driver may think the vehicle is safety parked, when it is not, increasing the risk of a vehicle rollaway that could cause the vehicle to strike and injure the driver, other vehicle occupants, or bystanders.
- Remedy: Ford will notify owners, and dealers will repair the vehicles, free of charge. The recall began on December 15, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14C11.
Latest negative Ford Fusion energi car reviews
Latest positive Ford Fusion energi car reviews
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Vehicle year: 2017
If you're in the market for a plug-in gas electric hybrid, it's important to consider the quality of the battery. Different companies manufacture the batteries, and some are better than others. For example, LG chemical batteries have the least deterioration, while Panasonic/Sanyo batteries have a lesser quality as far as charge deterioration rate. Charge deterioration rate refers to how much of the original charge the battery can hold after 1 year, 2 years, 3 years, etc. It's worth investing in a car with the best low charge deterioration rates, as the battery is the most important part of all electric or gas/electric plug-in hybrids.
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Vehicle year: 2016
Hi there! We decided to go for the Energi because we mostly drive within 10 miles one way and live in a hilly area. Although I'm not getting the full 20 miles on a charge, I try to coast a lot and it's been a true story. We've had the vehicle for just over a month and I've put just under 850 miles on it. Believe it or not, I'm getting 107 mpg! I'm a bit obsessed with this and it's bugging my wife some, but I really want to see what it can do. My engineer neighbor says I should be able to get unlimited mileage if I keep it in electric mode. Here in CA, we get a $1500 rebate and the Feds give $4007, so it's a great option for us. However, if you don't typically drive short distances like I do, I'm not convinced that the Energi would be the best choice for you. But definitely consider the hybrid, I like the style too!
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Vehicle year: 2015
I've had my 2013 Ford Fusion Energi for one year and 10,000 miles now and I'd like to share my thoughts on what I like and dislike about it. I'm happy to report that after 2 1/2 years, I still love it! With an average of 80 miles per gallon, it's been a reliable and efficient car for me. The adaptive cruise control is a great feature that I really enjoy, especially on the freeway where I can set it a little above the speed limit and let the car do the rest. When driving in full electric mode, it's incredibly quiet and smooth. I'm so satisfied with it that I would definitely buy another one. After over 3 1/2 years of ownership, my average mpg is now 85. Since we're retired, we mostly use it around town, which means it runs mostly on electric. When we bought it in 2013, we wanted a tan leather interior, but the Titanium model only came in black, so we got the SE. Next time, we'll definitely get the Titanium model with the start button so we don't have to use the key.
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Vehicle year: 2017
Thanks for sharing your experience with us! It's great to hear that you still love your car after 4 years of ownership. The interior sounds really well done and it's impressive how quiet the car is. It's also good to know that the seats are comfortable and have helped with your back and shoulder pain. The transition between battery and ICE sounds seamless and it's impressive how far you can go between gas fill-ups. It's a shame that the traction on ice in Ohio winters is only adequate, but perhaps different tires would help. Overall, it sounds like a great car for commuting and it has a stylish design. Thank you for sharing your thoughts with us!
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Vehicle year: 2014
Great car! It's been reliable so far, with only the need to replace tires and shocks, and regular oil changes every 10k miles. I absolutely love the quiet 14-17 miles on all electric, followed by the gas engine hybrid power. The only issue I've had is with the headliner over the back window, but I was able to fix it with fabric glue. Overall, this car is sharp, comfortable, and runs well. With 72k miles on it, it's still going strong. I always keep my cars if they behave like this one - it saves me a lot of money. This car just keeps giving...
Are you having problems with your Ford Fusion energi?
Joshua Lockman 2025-06-12
Vehicle year: 2013
The car had to be towed back to the dealership twice within a 3-month period due to a completely dead 12v battery. The first time, the dealership fixed it and attributed the issue to a software problem. However, the second time, the car is still at the dealership and jump-starting the battery did not work. Unfortunately, without electricity, accessing the rear trunk and the electronic transmission is impossible, and the doors can only be unlocked using the emergency key. With only a few months left on the lease and 14k miles, another battery issue would be unacceptable. Therefore, if this issue persists, I will have to invoke the Lemon Law in California. It is regrettable that the next person who buys this car may face similar issues.
Westley Huels 2025-06-07
Vehicle year: 2015
The car had to be towed back to the dealership twice within a 3-month period due to a completely dead 12v battery. The first time, the dealership fixed it and attributed the issue to a software problem. However, the second time, the car is still at the dealership and jump-starting the battery did not work. Unfortunately, without electricity, accessing the rear trunk and the electronic transmission is impossible, and the doors can only be unlocked using the emergency key. With only a few months left on the lease and 14k miles, another battery issue would be unacceptable. Therefore, if this issue persists, I will have to invoke the Lemon Law in California. It is regrettable that the next person who buys this car may face similar issues.
Hardy Volkman 2025-05-29
Vehicle year: 2015
My battery has died 5 times in the past 28 months, even after being replaced by the dealer.
Lennie Turcotte 2025-05-08
Vehicle year: 2017
Over the past two years, I have only visited a gas station six times and used 36 gallons of gas, with an average MPG of 168 for my short trips. Charging my car overnight using a 120 Volt outlet costs me only 7.1 cents per KW. I have had to visit the Ford dealer service department four times, once for a tire fix, twice for service, and once for a yearly state inspection. Although I have a recall on the car's modem and a quarter of the light ring around the charging plug has burned out, both issues are covered under warranty. To date, my total cost of ownership has been under $300.00, and I have driven just over 7000 miles. While I wish the car had more trunk space and a spare tire, I cannot say anything bad about my Ford PHEV. It is both classy and comfortable, transporting us to and from any place we choose to go. I hope that Ford will offer a larger battery and more space to haul in a future model, but overall, I am very satisfied with my 2016 Ford Fusion Energi plug-in hybrid. It gets over 88 MPG, and I have only put 125 miles on the odometer since I bought it on May 23rd, 2015. Although I miss the Ice Blue color of my previous car, the White color I chose is still a great option. I have done the math and found that charging the battery on 120-volt house current is cheaper than using NRG EVGO or Blink 220-volt charging stations. While the truck space is limited, and there is no spare tire, I got the car at a reduced price that I can live with. Thank you, Ford, for providing such a great car, even though you are discontinuing the model in 2020.I really enjoy driving my Ford Fusion Energi, despite the two recalls it had, the last one being to fix a steering wheel bolt. The car has great mileage, over 180 MPG, which is fantastic. However, I am considering trading it in before its value drops, and unfortunately, there are no replacement deals for the next PHEV that Ford might offer. I am currently looking at the Chrysler Pacifica Limited PHEV, which has a larger battery and more space for passengers and cargo. If you're in the market for a hybrid gas/electric vehicle, I highly recommend the Chrysler Pacifica Limited Hybrid. It offers great mileage and interior space, making it a smart choice. The Pacifica Hybrid has a range of 566 miles, which is impressive.
Kenneth Smitham 2025-05-06
Vehicle year: 2013
My battery has died 5 times in the past 28 months, even after being replaced by the dealer.