2009 Dodge Sprinter 3500 problems

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2009 Dodge Sprinter 3500

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Common 2009 Dodge Sprinter 3500 problems

The Dodge Sprinter 3500 2009 has been known to have several common problems based on complaints from owners. These issues are related to the automatic transmission, engine, turbo resonator, DEF heater, and the torque converter.

  • Engine Problems: Engine issues are a common complaint among Dodge Sprinter 3500 owners. These problems include the engine overheating, especially during high-speed driving or when using the air conditioning system. This is often due to a malfunctioning cooling system, such as a faulty thermostat or a clogged radiator.
  • Turbo Resonator Issues: The original turbo resonators in the Dodge Sprinter 3500 are known to have problematic seals and O-rings, which can lead to an air leak. This leak from the turbo output can be mistaken for an oil leak, as it may appear as if the turbo is leaking oil. This issue is more likely to occur in older Sprinter vans, particularly those with higher mileage.
  • DEF Heater Failure: The Diesel Emission Fluid (DEF) heater in the Dodge Sprinter 3500 is responsible for preventing the DEF from freezing. However, the heater can fail, causing the engine warning light to turn on. This issue is more likely to occur during colder months, as the DEF is more likely to freeze in these conditions. Replacing the DEF heater can cost around $1,500.
  • Torque Converter Issues: The torque converter in the Dodge Sprinter 3500 can wear out, leading to a shuddering or shaking sensation during certain driving conditions. This issue is often caused by the lock-up clutch in the torque converter wearing out, which can be addressed by rebuilding the torque converter using heavy-duty parts.

These are just a few of the common problems reported by Dodge Sprinter 3500 owners. It is essential to address these issues promptly to prevent further damage and ensure the safe and reliable operation of the vehicle.

2009 Dodge Sprinter 3500 engine

What is limp mode Sprinter?

If you own a Mercedes Sprinter, you may have experienced the frustration of it going into “limp mode.” However, limp mode is a safety feature that is designed by Mercedes to protect the engine and transmission from further damage, even if it can be a real headache for drivers.

What years did Dodge make the Sprinter van?

Mercedes-Benz Sprinter
Also calledFreightliner Sprinter (2001–2021) Dodge Sprinter (2003–2009) Volkswagen LT (1997–2006) Volkswagen Crafter (2006–2018)
Production1995–present
Model years1995–present (Europe) 2002–present (North America)

Why won t my Mercedes Sprinter start?

In short, there are a variety of reasons why a Mercedes-Benz Sprinter will not start. Some of the most common reasons are faulty ignition switches, dead batteries, and a clogged fuel filter. Don't forget to have your key fob nearby. Without your key fob inside or close to the vehicle, it will not start.

Is it OK to drive in limp mode?

Driving in Limp mode for an extended period can worsen whatever may be wrong with the car. It's also worth highlighting that if your destination is some way off, or requires joining fast roads (which could be dangerous with reduced performance), you may want to have it rescued.

How long do Dodge Sprinter engines last?

250,000 to 300,000 miles

Sprinter vans, with proper maintenance and best-driving practices, last anywhere from 250,000 to 300,000 miles. However, depending on your driving habits, routes, and how diligent you are with routinely servicing your Sprinter, this estimation can dramatically decrease or extend.

Are Sprinter vans reliable?

The Sprinter and Transit are both modern, reliable vehicles, but the Sprinter, with its ultra-reliable diesel engine, is likely to outlast the Transit. Sprinters can see 300,000+ miles when properly maintained, while Transits often reach over 200,000+.

What is the difference between a 2500 and 3500 Mercedes Sprinter?

Sprinter 2500 Cargo vans can hold up to 4,211 lbs in the 144″ wheelbase configuration. Sprinter 3500 Cargo vans are for drivers who need to take heavier equipment or move larger loads. 3500 Cargo models can hold up to 4,699 lbs (144″ standard models). Extended (XD) vans increase this to 5,622 lbs.

When did Dodge stop making Sprinter vans?

Hence, Sprinter vans with Dodge badges disappeared in 2010. Last year, Mercedes announced that Freighliner-branded Sprinters would be dropped at the end of 2021, with the van being solely a Mercedes product moving forward.

2009 Dodge Sprinter 3500 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Dodge Sprinter 3500 problems, we found that the most common problems with these 2023 model year vehicles are:

  • Air bags problems

The graph below shows statistics for all 2009 Dodge Sprinter 3500 vehicle components and the number of complaints received.

2009 Dodge Sprinter 3500 complaints

The NHTSA has received 2 complaints about various vehicle components related to the 2009 Dodge Sprinter 3500.

2017-04-03

AIR BAGS PROBLEM

  • Date Of Incident: 2017-03-30
  • VIN: WDXPF445699
  • Components: AIR BAGS
  • Summary: TL* THE CONTACT OWNS A 2009 DODGE SPRINTER 3500. AFTER THE VEHICLE WAS TAKEN TO THE DEALER TO BE REPAIRED PER NHTSA CAMPAIGN NUMBERS: 16V077000 (AIR BAGS) AND 16V352000 (AIR BAGS), THE CONTACT WAS INFORMED THAT THE AIR BAGS WERE NOT INCLUDED IN THE MANUFACTURING PROCESS. THE MANUFACTURER WAS NOT NOTIFIED. THE CONTACT HAD NOT EXPERIENCED A FAILURE.
2016-10-27

AIR BAGS PROBLEM

  • Date Of Incident: 2015-10-01
  • VIN: WDAP4CC2D95
  • Components: AIR BAGS
  • Summary: TAMARA RECALL APPROPRIATE PARTS FOR REPAIR ARE DELAYED

2009 Dodge Sprinter 3500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 4 recalls for different components of the 2009 Dodge Sprinter 3500.

2017-07-28
  • Manufacturer: Daimler Vans USA, LLC
  • Components: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE
  • Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2007-2009 Freightliner and Dodge Sprinter 2500 and 3500 vehicles. These vehicles are equipped with certain air bag inflators assembled into the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
  • Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
  • Remedy: DVUSA will notify owners, and dealers will replace the passenger side frontal air bag, free of charge. The recall began on September 29, 2017. Owners may contact DVUSA customer service at 1-877-762-8267. Note: This recall fully supersedes recall 15V-354 and partially supersedes recalls 16V-379 and 17V-025.
2016-02-10
  • Manufacturer: Daimler Vans USA, LLC
  • Components: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
  • Summary: Daimler Vans USA, LLC (Daimler Vans) is recalling certain model year 2007-2009 Dodge Sprinter 2500 and 3500 vehicles manufactured July 1, 2006, to July 31, 2008, 2007-2014 Freightliner Sprinter 2500 and 3500 vehicles manufactured July 1, 2006, to July 1, 2014, and 2010-2014 Mercedes Benz Sprinter 2500 and 3500 vehicles manufactured July 1, 2010, to July 1, 2014. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to rupture.
  • Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
  • Remedy: Daimler Vans will notify the Mercedes-Benz and Freightliner owners and Fiat Chrysler will notify the Dodge owners. The respective dealers will replace the driver frontal air bag inflator, free of charge. The recall began March 31, 2017. Mercedes-Benz and Freightliner owners may contact Daimler Van's customer service at 1-877-762-8267. Dodge owners may contact Fiat Chrysler customer service at 1-800-853-1403.
2011-03-30
  • Manufacturer: MERCEDES-BENZ USA, LLC - DBA SPRINTER
  • Components: SEAT BELTS
  • Summary: MERCEDES-BENZ IS RECALLING CERTAIN MODEL YEAR 2008-2011 2500 AND 3500 SPRINTER VEHICLES EQUIPPED WITH AN OPTIONAL THREE-SEAT BENCH IN THE PASSENGER COMPARTMENT. THE SEAT BENCHES IN THE SECOND SEATING ROW MAY HAVE BEEN EQUIPPED WITH SAFETY BELTS THAT DO NOT MEET THE MINIMUM REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, "OCCUPANT PROTECTION IN INTERIOR IMPACT," AND MOTOR VEHICLE SAFETY STANDARD 209, "SEAT BELT ASSEMBLIES." FIRST, THOSE SAFETY BELTS MAY NOT LOCK AS REQUIRED. SECOND, THE ASSEMBLY LOOP MAY NOT PERFORM TO MINIMUM FORCE REQUIREMENTS.
  • Consequence: IN THE EVENT OF A CRASH, THE SAFETY BELTS IN THESE VEHICLES MAY NOT PERFORM AS REQUIRED SUCH THAT A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY OR DEATH IN THE EVENT OF A CRASH.
  • Remedy: MERCEDES-BENZ WILL INSPECT AND REPLACE ANY SEAT BELT ASSEMBLIES THAT DO NOT MEET THE REQUIREMENTS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 15, 2011. OWNERS MAY CONTACT MERCEDES-BENZ AT 843-695-5000.
2010-06-29
  • Manufacturer: SPRINTER ENGINEERING & COMPLIANCE SUPPOR
  • Components: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
  • Summary: SPRINTER IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 VEHICLES MANUFACTURED FROM NOVEMBER 2009 THROUGH MARCH 2010 AND SOLD UNDER THE MERCEDES-BENZ, FREIGHTLINER, AND DODGE BRAND NAME. THE SPRING PLATE WHICH ATTACHES THE OIL FILLER NECK TO THE CYLINDER-HEAD COVER MAY CRACK.
  • Consequence: A CRACK IN THE SPRING PLATE MAY RESULT IN ENGINE OIL LEAKING INTO THE ENGINE COMPARTMENT FROM THE OIL FILLER NECK, POSSIBLY LEADING TO THE ACCUMULATION OF DIRT IN THE ENGINE COMPARTMENT WITH SUBSEQUENT SOILING OF THE ROAD SURFACE WHICH COULD LEAD TO A VEHICLE CRASH.
  • Remedy: DEALERS WILL REPLACE THE OIL FILLER NECK FREE OF CHARGE. MERCEDES-BENZ USA IS HANDLING THE MERCEDES-BENZ AND FREIGHTLINER SPRINTER OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN, AND CHRYSLER IS HANDLING THE DODGE SPRINTER OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. THE SAFETY RECALL BEGAN ON OCTOBER 4, 2010. MERCEDES-BENZ AND FREIGHTLINER SPRINTER OWNERS MAY CONTACT MBUSA, LLC AT 1-877-762-8276, AND DODGE SPRINTER OWNERS MAY CONTACT CHRYSLER AT 1-800-992-1997.
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Additional sources

More sources of information about 2009 Dodge Sprinter 3500 problems:

2009 Dodge Sprinter 3500 Problems and Complaints - 4 Issues
2009 Dodge Sprinter 3500 Problems and Complaints - 4 Issues
https://repairpal.com/2009-dodge-sprinter-3500/problems

Problem with your 2009 Dodge Sprinter 3500? Our list of 4 known complaints reported by owners can help you fix your 2009 Dodge Sprinter 3500.

Key won't turn | Sprinter-Source.com
Key won't turn | Sprinter-Source.com
https://sprinter-source.com/forums/index.php?threads/29992/

Battery was low,charged it. Now key goes in but won't turn. Is this a common problem? Is a 2009 with low mileage.

Dodge Sprinter 3500 Problems and Complaints - 10 Issues
Dodge Sprinter 3500 Problems and Complaints - 10 Issues
https://repairpal.com/problems/dodge/sprinter-3500

Top Dodge Sprinter 3500 Problems · Automatic transmission shifting concerns · Shifter Stuck in Park · Crankshaft postion sensor recall · Cleaner/Disinfectant Issued ...

Sprinter Van 11 Most Common Problems (2002-2020) | San Diego
Sprinter Van 11 Most Common Problems (2002-2020) | San Diego
https://www.sprinter.repair/11-common-sprinter-problems

The Top 11 Most Common Issues with Sprinter Van: · The “Rumble” Sound / Torque converter TC · Injector issue or “Black death“ · Glow Plug & Module Failure · Exhaust ...

The Fatal Flaw of Mercedes Benz Sprinters... | Sprinter-Source.com
The Fatal Flaw of Mercedes Benz Sprinters... | Sprinter-Source.com
https://sprinter-source.com/forums/index.php?threads/54731/

Mar 18, 2017 ... ... Sprinter vans, who ... 2009 being the worst because of Dodge branding. ... My only mechanical problems were caused by inept service at a Dodge ...

Other years of Dodge Sprinter 3500

dodge sprinter 3500 2012 photo
Sprinter 3500 2012
Dodge

2

0

0

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dodge sprinter 3500 2004 photo
Sprinter 3500 2004
Dodge

2

2

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dodge sprinter 3500 2005 photo
Sprinter 3500 2005
Dodge

6

2

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dodge sprinter 3500 2006 photo
Sprinter 3500 2006
Dodge

24

3

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dodge sprinter 3500 2007 photo
Sprinter 3500 2007
Dodge

15

7

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dodge sprinter 3500 2008 photo
Sprinter 3500 2008
Dodge

0

6

0

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2009 Dodge Sprinter 3500 photo