2004 Dodge Sprinter 3500 problems
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Common 2004 Dodge Sprinter 3500 problems
Based on the complaints from owners of the Dodge Sprinter 3500 2004, here is a list of common problems with this vehicle:
- Limp Mode/Vehicle Loses Power: Owners reported instances where the vehicle goes into "Limp Mode," reducing engine power to prevent damage. This can be triggered by pushing the engine to its limits and is indicated by a flashing Check Engine Light. Causes include issues with the EGR, faulty oxygen sensor, swirl flap motor, intercooler hoses leaking, and more.
- DEF Heater Failure: The Diesel Emission Fluid (DEF) heater is crucial for preventing the fluid from freezing. Failure of the heater can trigger the engine warning light, especially in colder months. This issue can affect Sprinters from 2010 onwards and may require replacing the DEF heating unit, costing around $1,500.
- Turbo Resonator "Oil Leak" Air Leak: Original Turbo Resonators in Sprinter Vans are known for problematic seals and O-Rings, leading to air leaks that are sometimes mistaken for oil leaks. This issue can stem from the turbo output and may require attention to prevent further complications.
These problems highlight some of the key issues faced by owners of the Dodge Sprinter 3500 2004, ranging from power loss issues to heater failures and air leaks in the turbo system. Each problem requires specific attention and potential repairs to ensure the vehicle's optimal performance and reliability.
How many miles per gallon does a 2004 Dodge Sprinter 3500 get?
16.14
Based on data from 3 vehicles, 105 fuel-ups and 38,370 miles of driving, the 2004 Dodge Sprinter 3500 gets a combined Avg MPG of 16.14 with a 0.58 MPG margin of error.
How many miles can a Dodge Sprinter go?
Sprinter vans are known for their reliability and versatility, making them the most popular choice for van conversion. The Mercedes-Benz Sprinter is considered a dependable workhorse that runs on a diesel engine and it's very common for Sprinters to be going strong at 450,000+ miles.
What is the difference between a 2500 and 3500 Mercedes Sprinter van?
Sprinter 2500 Cargo vans can hold up to 4,211 lbs in the 144″ wheelbase configuration. Sprinter 3500 Cargo vans are for drivers who need to take heavier equipment or move larger loads. 3500 Cargo models can hold up to 4,699 lbs (144″ standard models). Extended (XD) vans increase this to 5,622 lbs.
Are Sprinter vans reliable?
The Sprinter and Transit are both modern, reliable vehicles, but the Sprinter, with its ultra-reliable diesel engine, is likely to outlast the Transit. Sprinters can see 300,000+ miles when properly maintained, while Transits often reach over 200,000+.
What is the gas mileage on a 2004 Dodge Sprinter 3500?
Based on data from 3 vehicles, 105 fuel-ups and 38,370 miles of driving, the 2004 Dodge Sprinter 3500 gets a combined Avg MPG of 16.14 with a 0.58 MPG margin of error.
How many miles can a Mercedes Sprinter 3500 last?
Sprinter vans, with proper maintenance and best-driving practices, last anywhere from 250,000 to 300,000 miles.
Which year is the best Sprinter?
Which is the BEST Sprinter year
- 2004. Votes: 115 11.7%
- 2005. Votes: 148 15.0%
- 2006. Votes: 395 40.1%
- 2007. Votes: 71 7.2%
- 2008. Votes: 138 14.0%
- 2009. Votes: 29 2.9%
- 2010. Votes: 89 9.0%
Is a Sprinter engine reliable?
The Mercedes-Benz Sprinter is considered a dependable workhorse and one of the most popular vans by drivers. The Sprinter van runs on a diesel engine and can run over 300,000 miles. As long as you stay up on regular maintenance, this van will last you for a very long time.
2004 Dodge Sprinter 3500 car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Dodge Sprinter 3500 problems, we found that the most common problems with these 2023 model year vehicles are:
- Engine problems
- Power train problems
The graph below shows statistics for all 2004 Dodge Sprinter 3500 vehicle components and the number of complaints received.
2004 Dodge Sprinter 3500 complaints
The NHTSA has received 2 complaints about various vehicle components related to the 2004 Dodge Sprinter 3500.
ENGINE PROBLEM
- Date Of Incident: 2012-11-08
- VIN: WD1PD543X45
- Components: ENGINE
- Summary: WHEN I AM DRIVING A FREEWAY SPEED THIS VEHICLE LOSES POWER AND THE SPEED DROPS TO ABOUT 40 MPH. THIS HAPPENS RANDOMLY. I HAVE HAD THIS TRUCK INTO THE DEALER SEVERAL TIMES. THEY HAVE REPLACED THE MAIN COMPUTER, O2 SENSORS THE RESONATOR AND THEY CANNOT FIND THE PROBLEM. THIS PROBLEM STARTED WHEN THE VEHICLE HAD APPROX. 95000 MILES ON IT. WE HAVE BEEN DEALING WITH THIS INTERMITTENT PROBLEM FOR OVER A YEAR AND IT HAS BECOME A REAL SAFETY ISSUE WHEN YOU ARE TRYING TO GET TO THE SIDE OF THE ROAD. WHEN YOU PULL OVER YOU CAN SHUT THE VEHICLE OFF AND RESTART IT AND IT WILL RESET THE MOTOR AND RUN FINE UNTIL IT HAPPENS AGAIN. THIS IS HAPPENING 3-4 TIMES A DAY NOW AND I AM AT A LOSS OF HOW TO SOLVE THIS PROBLEM. FROM WHAT I HAVE READ THIS IS A BIG PROBLEM WITH OTHER SPRINTER OWNERS. *TR
POWER TRAIN PROBLEM
- Date Of Incident: 2009-06-23
- VIN: WD1PD444645
- Components: POWER TRAIN
- Summary: TURBO CHARGER RESONATOR,BOOST HOSES, INTAKE AIR TEMP SENSOR CLIPS, LOCKING CLAMP AT INTAKE MANIFOLD FOR BOOST/CHARGE AIR HOSE RETAINER. FAILURE OF EITHER ONE OF THESE COMPONENTS (TOO OFTEN BY MY EXPERIENCE) WILL CAUSE IMMEDIATE POWER LOSS AND DECELERATION CAUSING AN ACCIDENT. *TR
2004 Dodge Sprinter 3500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 2004 Dodge Sprinter 3500.
- Manufacturer: Daimler Vans USA, LLC
- Components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
- Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the vehicle start up bulb-function check. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."
- Consequence: Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.
- Remedy: DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27, 2017. Owners may contact DVUSA customer service at 1-770-705-2070.
- Manufacturer: SPRINTER ENGINEERING & COMPLIANCE SUPPOR
- Components: STEERING:COLUMN
- Summary: SPRINTER IS RECALLING 10 MY 2001-2006 DODGE AND FREIGHTLINER 2500 AND 3500 VEHICLES. THE WELDING SEAM BETWEEN THE BRACKET AND STEERING COLUMN OF AFFECTED SPARE PARTS DOES NOT MEET DESIGN SPECIFICATIONS. THE RESULT OF AN OUT OF SPECIFICATION WELDING SEAM IS THAT THE STEERING COLUMN MAY DETACH FROM ITS INTERIOR VEHICLE MOUNTING BRACKET.
- Consequence: THE OPERATOR MAY LOSE STEERING ABILITY OF THE VEHICLE INCREASING THE RISK OF A CRASH.
- Remedy: DEALERS WILL INSPECT AND REPLACE THE STEERING COLUMNS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 16, 2009. OWNERS MAY CONTACT SPRINTER AT 843-695-5057.
Additional sources
More sources of information about 2004 Dodge Sprinter 3500 problems:
Catastrophic engine failure in 2004 Dodge Sprinter - Maintenance ...
Apr 28, 2013 ... As many Sprinter owners know, there have been issues with harmonic balancers falling off and causing major issues and damage. I unfortunately ...
2004 Dodge Sprinter Reliable? | Sprinter-Source.com
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2004 Dodge Sprinter 3500 Problems and Complaints - 7 Issues
Problem with your 2004 Dodge Sprinter 3500? Our list of 7 known complaints reported by owners can help you fix your 2004 Dodge Sprinter 3500.
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Apr 16, 2023 ... Owner says no rust and everything works. What's reliability like and what should I be on the lookout for?
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