1996 Chevrolet S10 pickup problems

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The Chevrolet S-10 is a compact pickup truck produced by Chevrolet. It was the first domestically-built compact pickup of the big three American automakers. When it was first introduced as a "quarter-ton pickup" in 1981 for the 1982 model year, the GMC version was known as the S-15 and later renamed the GMC Sonoma. A high-performance version of the latter was released in 1991, called "Syclone." The pickup was also sold by Isuzu as the Hombre from 1996 through 2000, but only in North America. There was also an SUV version, the Chevrolet S-10 Blazer/GMC S-15 Jimmy. An electric version was leased as a fleet vehicle in 1997 and 1998. These models are sometimes internally referred to as the S/T series to denote two and four wheel drive models respectively (similar to the full size Chevrolet C/K trucks) despite all versions being badged with 'S' nomenclature.

In North America, the S-series was replaced by the Chevrolet Colorado, GMC Canyon, and Isuzu i-Series in 2004.

The S-Series ended production in Brazil in 2012, being replaced by the Chevrolet Colorado, but still with the name S-10.

1996 Chevrolet S10 pickup

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Common 1996 Chevrolet S10 pickup problems

The 1996 Chevrolet S10 pickup is known for several common problems that affect its performance and reliability. Here are some of the most frequently reported issues, based on the search results:

  1. Faulty Heater Core: The heater core is a critical component of the heating and cooling system in the S10. When it fails, it can cause the engine to overheat and the cabin to become cold. The symptoms of a faulty heater core include a sweet smell of antifreeze, a foggy windshield, and a lack of heat in the cabin. The fix for this problem involves replacing the heater core, which can be a challenging and time-consuming task.
  2. Distributor Problems: The distributor is responsible for delivering the spark to the engine's cylinders. When it fails, it can cause the engine to misfire, stall, or fail to start. The symptoms of distributor problems include a rough idle, difficulty starting the engine, and a check engine light. The fix for this problem involves replacing the distributor cap and rotor or the entire distributor assembly.
  3. Fuel Pump Problems: The fuel pump is responsible for delivering fuel from the gas tank to the engine. When it fails, it can cause the engine to stall or fail to start. The symptoms of fuel pump problems include a loud whining noise from the gas tank, difficulty starting the engine, and a lack of power. The fix for this problem involves replacing the fuel pump, which can be a challenging and time-consuming task.
  4. Door Hinge Pin Bushings: The door hinge pin bushings are responsible for keeping the doors aligned and functioning correctly. When they wear out, they can cause the doors to sag and become difficult to open and close. The symptoms of worn-out door hinge pin bushings include a creaking or grinding noise when opening or closing the doors, and uneven gaps between the doors and the body. The fix for this problem involves replacing the door hinge pin bushings, which can be a relatively simple task.
  5. Spider Injection System: The spider injection system is a fuel delivery system used in some S10 models. When it fails, it can cause rough idle, hesitation, and stalling. The symptoms of a malfunctioning spider injection system include a rough idle, hesitation when accelerating, and a check engine light. The fix for this problem involves replacing the spider injection system, which can be a challenging and time-consuming task.
  6. Oil Filter Adapter Gaskets and Oil Cooler Lines: The oil filter adapter gaskets and oil cooler lines are responsible for delivering oil to the engine. When they leak, they can cause the engine to lose oil and eventually fail. The symptoms of leaking oil filter adapter gaskets and oil cooler lines include a low oil level, a burning smell, and smoke from the engine. The fix for this problem involves replacing the leaking components, which can be a challenging and time-consuming task.
  7. Fourth and Reverse Gears: The automatic transmission in the S10 is known to have problems with the fourth and reverse gears. When they fail, they can cause the truck to shift roughly or not shift at all. The symptoms of transmission problems include a loud noise when shifting, difficulty shifting, and a check engine light. The fix for this problem involves replacing the transmission or the affected gears, which can be a challenging and expensive task.
  8. Plastic Guide in the Timing Chain Tensioner: The plastic guide in the timing chain tensioner is responsible for maintaining the tension on the timing chain. When it wears out, it can cause the timing chain to become loose and rattle. The symptoms of a worn-out plastic guide in the timing chain tensioner include a rattling noise when starting the engine and when the engine is idling. The fix for this problem involves replacing the timing chain tensioner, which can be a challenging and time-consuming task.
  9. Plastic Intake Manifold Gaskets: The plastic intake manifold gaskets are responsible for sealing the intake manifold to the engine block. When they leak, they can cause coolant to mix with the engine oil, which can lead to engine damage. The symptoms of leaking plastic intake manifold gaskets include a sweet smell of antifreeze, a milky appearance of the engine oil, and a check engine light. The fix for this problem involves replacing the leaking gaskets, which can be a challenging and time-consuming task.
  10. Ball Joints: The ball joints are responsible for connecting the suspension to the wheels. When they wear out, they can cause alignment problems and uneven tire wear. The symptoms of worn-out ball joints include a creaking or popping noise when turning, a shimmy or vibration in the steering wheel, and uneven tire wear. The fix for this problem involves replacing the worn-out ball joints, which can be a challenging and time-consuming task.

In summary, the 1996 Chevrolet S10 pickup is known for several common problems that affect its performance and reliability. These problems include faulty heater cores, distributor issues, fuel pump problems, door hinge pin bushings, spider injection system malfunctions, oil filter adapter gasket and oil cooler line leaks, transmission problems, timing chain tensioner issues, plastic intake manifold gasket leaks, and ball joint wear. While some of these problems can be relatively simple to fix, others can be challenging and time-consuming, requiring the expertise of a professional mechanic.

1996 Chevrolet S10 pickup engine

What transmission does a 1996 S10 have?

You had three transmission options for that year - 4L60E automatic, NV1500 manual (with the inline 4), and NV3500 manual (with the V6).

Why did Chevy stop making s10s?

Chevrolet discontinued the S10 pickup truck in 2004. This was 22 years after its first launch in 1982. It was replaced largely for the same reason that a lot of modern vehicles are: fluctuating trends of the ever-changing automotive industry and changing consumer demands.

Does a S10 have a 4L60E transmission?

Automatic variants were equipped with either a 4L60 transmission, or a 4L60E transmission (depending on the year). Both gearboxes were extremely capable, but time and mileage can take their toll, resulting in many Chevrolet S-10 transmission problems.

What engine came in the S10 pickup?

Engine choices for the Chevrolet compact pickup truck consisted of a 120-horsepower 2.2-liter four-cylinder and a 4.3-liter six-cylinder engine generating 180 horsepower.

Is a 96 Chevy S10 reliable?

Best vehicles I've owned

Got the 96, can't remember the mileage, about 5 years ago and am now at 197K+. Oyer than the normal upkeep it has been a reliable vehicle until this week. It is the process of getting a 5-speed tranny in it. my first big expense in over 150K miles.

What engine came in the S10 pickup?

Engine choices for the Chevrolet compact pickup truck consisted of a 120-horsepower 2.2-liter four-cylinder and a 4.3-liter six-cylinder engine generating 180 horsepower.

What is a Chevy S10 worth?

Q: What was the lowest recorded sale price for a Chevrolet S-10 Pickup? A: The lowest recorded sale price was $2,500 for a 1997 Chevrolet S10 extended cab Pickup on Jun 9 2023. Q: What is the average sale price of a Chevrolet S-10 Pickup? A: The average price of a Chevrolet S-10 Pickup is $12,841.

Why did Chevy stop making the S10?

Chevrolet discontinued the S10 pickup truck in 2004. This was 22 years after its first launch in 1982. It was replaced largely for the same reason that a lot of modern vehicles are: fluctuating trends of the ever-changing automotive industry and changing consumer demands.

1996 Chevrolet S10 pickup complaints

The NHTSA has received 0 complaints about various vehicle components related to the 1996 Chevrolet S10 pickup.

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1996 Chevrolet S10 pickup recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 1996 Chevrolet S10 pickup.

2006-05-19
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
  • Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
  • Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
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Additional sources

More sources of information about 1996 Chevrolet S10 pickup problems:

Common s10 problems | S-10 Forum
Common s10 problems | S-10 Forum
https://www.s10forum.com/threads/common-s10-problems.209547/

Oct 12, 2005 ... Fuel pump/gas gauge. Coolant leakage or turning brown eventually turning to mud. Engine noise. AC compressors. Ignition switches. Not a lot of ...

1996 Chevrolet S10 Problems and Complaints - 20 Issues
1996 Chevrolet S10 Problems and Complaints - 20 Issues
https://repairpal.com/1996-chevrolet-s10/problems

Top 1996 Chevrolet S10 Problems · ABS Light Due to Brake System Control Unit Failure · Internal Faults in Distributor Can Cause Engine Problems · Fuel Level Sensor ...

What causes intermittent failure in my 1996 Chevy s10 pickup with 2.2
What causes intermittent failure in my 1996 Chevy s10 pickup with 2.2
https://www.justanswer.com/car/43w7m-1996-chevy-s10-pickup-2-2-cyl-auto-transmission.html

Oct 15, 2010 ... I have a 1996 Chevy s10 pickup with 2.2 4 cyl and auto transmission w/100,000 miles on it. I bought the truck feb of last year and ran fine ...

Chevy S10 Common Problems - 2nd Gen 1994-2004 - 1A Auto
Chevy S10 Common Problems - 2nd Gen 1994-2004 - 1A Auto
https://blog.1aauto.com/2nd-gen-chevy-s10-common-problems/

Nov 24, 2020 ... Top Issues on the 2nd Generation Chevy S-10 (1994-2004) · 1. Faulty Heater Core · 2. Bad Intake Manifold Gaskets · 3. Distributor Problems · 4.

Chevy S10 1999: Common Problems & Q&A | JustAnswer
Chevy S10 1999: Common Problems & Q&A | JustAnswer
https://www.justanswer.com/chevy/61cz9-chevrolet-s10-1999-chevy-s10-two-problems.html

Jan 1, 2012 ... 1999 Chevy s10, there are two problems that I'm having at this time. First of all my son gave me this truck, so I am not - Answered by a ...

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1996 Chevrolet S10 pickup photo