2005 Chevrolet G2500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2005 Chevrolet G2500 problems
The 2005 Chevrolet G2500, also known as the Express 2500, has been reported to have several common problems based on complaints from owners. One of the most frequent issues is a random cylinder misfire, as indicated by a P0300 trouble code
. This problem can be caused by various factors, including a clogged fuel filter, a worn-out fuel pump, or a faulty ignition coil. To diagnose this issue, a $99 oscilloscope with a current probe can be used to graph the fuel pump and determine if it's functioning correctly.
Another common problem with the 2005 Chevrolet G2500 is engine issues, which are the most frequently reported complaints across all Chevrolet Express models. These engine problems can manifest in different ways, such as rough running, reduced performance, or increased fuel consumption.
The Express 2500 has also been reported to have extensive misfire troubleshooting issues, which can be caused by various factors, including faulty spark plugs, worn-out ignition coils, or vacuum leaks
. These issues can be challenging to diagnose and require a thorough inspection of the entire ignition system.
Additionally, the 2005 Chevrolet G2500 has been reported to have issues with the fuel system, including clogged fuel filters and faulty fuel pumps, which can cause a variety of drivability issues, including reduced power, poor fuel economy, and rough running.
Finally, the Express 2500 has been reported to have issues with the electrical system, including faulty alternators, batteries, and wiring, which can cause various problems, including starting issues, charging system failures, and electrical system malfunctions.
In summary, the 2005 Chevrolet G2500 has several common problems, including engine issues, misfire troubleshooting, fuel system issues, and electrical system problems. These issues can be challenging to diagnose and require a thorough inspection of the entire vehicle. It's essential to address these issues promptly to ensure the safe and reliable operation of the vehicle.
Are Chevrolet vans reliable?
The Chevrolet Express 3500 Reliability Rating is 2.5 out of 5.0, which ranks it 13th out of 21 for commercial vans. The average annual repair cost is $1,013 which means it has poor ownership costs. The frequency of repairs is average, but when issues do arise, they are more likely to be severe than with other models.
How many miles can a Chevy van last?
A well-maintained 2021 Chevy Express can last around 200,000 miles, which is similar to other full size vans like the Ford Transit. Regular annual maintenance costs are also average for a large van, at $870 per year, according to data provided by Repair Pal.
Why is the check engine light flashing on my 2005 Chevy Express 3500?
If the check engine light in your Chevrolet Express Cargo 3500 starts flashing, that means that the problem needs attention swiftly and your Chevrolet should be brought in expeditiously. This blinking light usually reveals a severe engine misfire allowing unburned fuel to be dumped into the exhaust system.
What was the last year for Chevy van?
Everything You Need to Know About GM Replacing the Chevrolet Express with EVs. According to our source, the Chevrolet Express cargo and passenger vans will be discontinued after 2025, with battery-electric vans in 2026. The Chevrolet Express is the last of its kind.
2005 Chevrolet G2500 car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Chevrolet G2500 problems, we found that the most common problems with these 2023 model year vehicles are:
- Air bags problems
- Power train problems
The graph below shows statistics for all 2005 Chevrolet G2500 vehicle components and the number of complaints received.
2005 Chevrolet G2500 complaints
The NHTSA has received 3 complaints about various vehicle components related to the 2005 Chevrolet G2500.
POWER TRAIN PROBLEM
- Date Of Incident: 2015-02-02
- Components: POWER TRAIN
- Summary: SLIPPING. *TR
AIR BAGS PROBLEM
- Date Of Incident: 2014-07-01
- VIN: 1GCHK29UX5E
- Components: AIR BAGS
- Summary: SERVICE AIRBAGS LIGHT STAYS ON ALL THE TIME & A GARAGE TOLD US THAT COULD MEAN THAT THE AIRBAGS WOULD NOT DEPLOY IF WE HAD AN ACCIDENT. *TR
AIR BAGS PROBLEM
- Date Of Incident: 2007-10-06
- Number Of Injuries: 1
- Crash: 1
- VIN: 1GCHK2385SF
- Components: AIR BAGS
- Summary: MY CLIENT, MR. JAVIER GAONA WAS INJURED IN A COLLISION WHEREBY HE WAS STRUCK BY A SEMI TRUCK AND THE AIRBAG FAILED TO OPEN. HIS AUTO (A CHEVY PICKUP SUSTAINED MAJOR DAMAGE AND MR. GAONA SUSTAINED INJURY TO HIS BACK AND NECK. *TR
2005 Chevrolet G2500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2005 Chevrolet G2500.
- Manufacturer: FEDERAL-MOGUL CORPORATION
- Components: WHEELS:HUB
- Summary: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.
- Consequence: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
- Remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
Additional sources
More sources of information about 2005 Chevrolet G2500 problems:
Chevrolet G2500: Solving P0171 Code on Chevy Express Van
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