2010 Chevrolet Express problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2010 Chevrolet Express problems
Based on complaints from owners of the Chevrolet Express 2010, several common problems have been reported:
- Passlock Security System: Chevrolet's Passlock security system, designed to prevent theft, has been reported to malfunction, sometimes preventing the actual owner from starting the vehicle.
- Fuel Pump Failure: Complaints have been filed regarding fuel pump failures in the 1999 Express model, impacting the vehicle's performance and reliability.
- Paint Issues: Various complaints about paint problems have been noted, including flaking, poor quality, and peeling paint in different model years of the Express, affecting the vehicle's aesthetics and potentially leading to corrosion.
- Electrical System: Owners have reported issues with the power window switches in over 200,000 Express and GMC Savana vans. Liquid entering the switch can cause corrosion, leading to high electrical resistance, overheating, smoking, melting, and potentially causing a fire.
- Battery Fires: In some instances, the van's batteries have short-circuited, causing fires in at least four Chevrolet Express vans. This issue has prompted a recall due to the risk of fires originating from the batteries short-circuiting.
- Ignition Switch Problem: Complaints have been raised about starting issues related to the ignition switch, leading to rough engine running, malfunction indicator lights, and engine reduced power messages. This problem, associated with code p1682, can pose safety risks while driving.
These reported problems highlight various issues that owners of the Chevrolet Express 2010 have faced, ranging from engine-related issues to safety concerns with electrical components and security systems.
Is the Chevrolet Express a reliable van?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
How many miles does a Chevy Express get?
Gas Mileage 7/10 – Fuel economy is okay at up to 20 MPG, offering 620 miles of range out of the 31 gallon tank. Gas costs are similar to other vans, at $369 per month. Value 8/10 – The 2019 Chevrolet Express is cheaper than a lot of other full size vans with reasonable depreciation rates, making it an attractive value.
What is the recall on the Chevy Express van?
Recall # N202325160 Date: 03/18/2021 Recall: General Motors, LLC is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.
Is the Chevy Express reliable?
The Chevrolet Express 3500 Reliability Rating is 2.5 out of 5.0, which ranks it 13th out of 21 for commercial vans. The average annual repair cost is $1,013 which means it has poor ownership costs. The frequency of repairs is average, but when issues do arise, they are more likely to be severe than with other models.
How long do Chevy Express engines last?
If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.
What engines are in the Chevy Express?
6.6L V8. Max trailering weight of up to 9,600 lbs.
When did they stop making Chevy Express?
2025
The Chevrolet Express will Be No More in 2026
GM is considering electrifying the future of its commercial fleet, so the last Chevrolet Express will stop being manufactured after 2025.
2010 Chevrolet Express complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2010 Chevrolet Express.
You can leave your car complaint via the special form below.
2010 Chevrolet Express recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 5 recalls for different components of the 2010 Chevrolet Express.
- Manufacturer: General Motors LLC
- Components: EQUIPMENT
- Summary: General Motors LLC (GM) is recalling certain 2009-2014 Chevrolet Silverado HD and GMC Sierra HD, 2009 GMC Topkick 5000, 6000, 7000 and 8000 Series and Isuzu F Series, and 2009-2018 Chevrolet Express, and GMC Savana vehicles, equipped with certain Plastic-Handle Fire Extinguishers or Push Button 'Pindicator' Fire Extinguishers. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf
- Consequence: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
- Remedy: GM will notify owners, instructing them to contact Kidde to get a replacement fire extinguisher, free of charge. The recall began June 11, 2018. Owners may contact Chevrolet customer service at 1-800-222-1020, GMC customer service at 1-800-462-8782, and Isuzu customer service at 1-866-441-9638. GM's number for this recall is 18146.
- Manufacturer: General Motors LLC
- Components: AIR BAGS:FRONTAL
- Summary: General Motors LLC (GM) is recalling certain model year 2009-2014 Chevrolet Express and GMC Savana vans manufactured January 27, 2009, through March 7, 2014 with a gross vehicle weight rating of 10,000 pounds and less and equipped with front passenger air bags. In the affected vehicles, during a frontal impact below the air bag deployment threshold, if an unbelted front passenger's head hits the instrument panel above where the passenger air bag is located, the panel may not sufficiently absorb the impact. As such, these vehicles fail to meet the requirements of Federal Motor Vehicle Safety Standard number 201, "Occupant Protection in Interior Impact."
- Consequence: In the event of a crash below the air bag deployment threshold, an unbelted front passenger seat occupant has an increased risk of injury.
- Remedy: GM will notify owners, and dealers will modify the passenger instrument panel free of charge. Notices to the owners of the heavy duty vans were mailed on April 28, 2014. The recall began on May 19, 2014. Chevrolet owners may call 1-800-630-2438. GMC owners may call 1-866-996-9463. GM's number for this recall is 14082.
- Manufacturer: MAIN MOBILITY, INC.
- Components: EQUIPMENT ADAPTIVE/MOBILITY
- Summary: MAIN MOBILITY IS RECALLING CERTAIN CONVERSION VANS BUILT ON MODEL YEAR 2008-2010 CHEVROLET EXPRESS, 2009 GMC SAVANA, AND 2010 FORD TRANSIT CONNECT CHASSIS, AND FITTED WITH CERTAIN BRAUN WHEELCHAIR LIFTS. OVER TIME AND WITH FREQUENT USE, THE ROLL STOP LATCHES ON THE WHEELCHAIR LIFTS OUTER BARRIER MAY BECOME BENT OR MISALIGNED.
- Consequence: A WHEELCHAIR OCCUPANT MAY DEFEAT OR RIDE OVER THE INSUFFICIENTLY LATCHED ROLL STOP. IF THIS OCCURS WHEN THE LIFT PLATFORM IS IN AN ELEVATED POSITION, THE WHEELCHAIRS OCCUPANT COULD FALL AND SUSTAIN INJURY.
- Remedy: MAIN MOBILITY IS WORKING WITH BRAUN TO NOTIFY OWNERS, AND BRAUN DEALERS WILL REPAIR THE VEHICLES, FREE OF CHARGE. MAIN MOBILITY HAS NOT PROVIDED A NOTIFICATION SCHEDULE. OWNERS MAY CONTACT MAIN MOBILITY AT 1-716-759-6811.
- Manufacturer: GENERAL MOTORS CORP.
- Components: ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
- Summary: GENERAL MOTORS HAS NOTIFIED NHTSA OF A DEFECT IN CERTAIN MODEL YEAR 2010 CHEVROLET EXPRESS AND GMC SAVANA VANS 2500, 3500 AND 4500 SERIES. SOME OF THESE VEHICLES HAVE A CONDITION IN WHICH THE GENERATOR MAY DEVELOP A LOW RESISTANCE SHORT WITHIN THE VOLTAGE REGULATOR.
- Consequence: THE LOW RESISTANCE SHORT COULD EVENTUALLY GENERATE ENOUGH HEAT TO RESULT IN AN ENGINE COMPARTMENT FIRE.
- Remedy: DEALERS WILL INSPECT AND REPLACE ANY SUSPECT GENERATORS IF NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 12, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC AT 1-866-996-9463 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.
- Manufacturer: GENERAL MOTORS CORP.
- Components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
- Summary: GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2009-2010 CHEVROLET EXPRESS AND GMC SAVANA VEHICLES FOR FAILING TO COMPLY WITH FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 103, "WINDSHIELD WIPING AND WASHING SYSTEMS." THESE VEHICLES WERE BUILT WITH HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) CONTROL KNOBS THAT MAY FRACTURE AND SPIN ON THE CONTROL SHAFT. THE DRIVER MAY NO LONGER BE ABLE TO CONTROL THE HEATING, COOLING, AND VENTILATION FOR THE VEHICLE.
- Consequence: IF THIS CONDITION AFFECTS THE DEFROST SYSTEM WHEN IT IS REQUIRED, IT MAY DECREASE THE DRIVER'S VISIBILITY, AND COULD POSSIBLY RESULT IN A CRASH.
- Remedy: DEALERS WILL REPLACE ALL HVAC CONTROL KNOBS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MARCH 11, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC AT 1-866-996-9463 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.
Negative 2010 Chevrolet Express car reviews
Positive 2010 Chevrolet Express car reviews
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I used to be a die-hard Honda fan, believing that Honda had the most reliable and fuel-efficient vehicles in the US. Over the course of 20 years, I purchased 9 new Honda and Acura cars, ranging from Accord to Civic to CRV to Pilot to Odyssey. However, since owning a Chevy Express 2500 (Explorer conversion w/ high top roof), I am not so sure if Honda really is the best. I must admit, when it comes to a big car, GM still reigns supreme. (After all, a little 30mpg Civic isn't for everyone - some of us have no other option.) The Express gets 16-17 MPG @ 75MPH, even when it's overloaded with 7 adults and tons of luggage. If I did the same with the Odyssey, it would only get 20MPG, and there would barely be any room left to breathe.
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We chose the Chevy van because it can comfortably seat 11-12 people and has great towing power, all at a reasonable price. After renting and comparing several vans for long distance trips, we found that the Dodge Sprinter was twice as expensive and didn't meet our needs. While we are happy with our Ford vehicles, the Ford Van didn't handle as well or feel as safe as the Chevy. The Chevy has a much more stable ride and spacious interior. Overall, we preferred the Chevy and decided to purchase one. Additionally, the Chevy has ample space behind the rear bench for luggage. We are averaging 12.3 MPG with the 6.0 ltr engine and can tow anything we need to.
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Hi there! I hope you're doing well. I just wanted to share my experience with my Chevrolet Express G3500 extended wheelbase 15 passenger Van. This is actually my second one! My first van was a 2002 model and it still looks and runs like it's brand new, even with over 62000 miles on it. I recently upgraded to a 2005 model and I'm happy to report that it's just as excellent as my first one. In my opinion, these Chev Vans are much better than their Ford counterparts in terms of handling and reliability. The 6.0 L engine on my 2005 model is also more fuel-efficient than the 5.7 on my 2002, which is great news for my wallet! On long highway trips, I'm getting around 18-19 mpg at 55 mph. Overall, I'm really pleased with my purchase and would highly recommend this van to anyone in the market for a reliable and efficient vehicle.
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I've had this van since 2006. It's been great! Personally, I find it more comfortable and attractive than the Fords. It's also very easy to maintain.
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I purchased this van second-hand for my family of nine, and it has been through a lot. From hockey practice to basketball games, park runs, and everything in between, we practically live in this vehicle. Despite having driven it for 413k miles, the engine and powertrain have been flawless. Apart from replacing the shocks, brake pads, and a brake booster, as well as the usual maintenance items like tires, oil, and windshield wipers, we haven't had any major issues. However, the paint on our classic Chevy white van started peeling off one day, leaving us looking a bit unkempt. Although it doesn't seem to rust, the van's appearance has suffered. We're also tough on the interior, and the seats have seen better days. On the bright side, there's plenty of room for six car seats with extra space in between. Would I buy this van again? Absolutely! If I had the chance, I would choose a paint color that doesn't peel off (although finding one that isn't white might be a challenge).
Additional sources
More sources of information about 2010 Chevrolet Express problems:
2010 Chevrolet Express 1500 Problems and Complaints - 11 Issues
Top 2010 Chevrolet Express 1500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Reduced Power and Check Engine Light · Electrical components under ...
Q&A: 2012 Chevy Express Van - No Airflow from Vents on Dash
Jun 10, 2022 ... I have a 2022 Chevy Express cargo van and I'm having issues ... 2010 chevy express van. Ac blower and compressor will both ... 1999 Chevrolet ...
2010 Chevrolet Express 2500 - I have a 2010 Chevy Express Van ...
Nov 27, 2012 ... I use my van everyday for work with no issues. However this morning it snowed and I went out to let it warm-up. When I went down the road it ...
Re: Chevrolet Letter Of Possible Fuel Pump problem - Class B Forums
Mar 30, 2015 ... If this condition occurs on your 2010 Chevrolet Express ... That problem could cause reduced engine power. A fuel pump failure ... common issues and ...
Chevy Express 3500: Q&A on No Heat Issues | JustAnswer
Dec 10, 2010 ... Here is the wiring diagram for the heater blower circuit, and the connector pin out diagram. graphic. Edited by roadsidejerry on 12/10/2010 at 4 ...
Other years of Chevrolet Express
Are you having problems with your 2010 Chevrolet Express?
Orlo Russel 2025-02-09
I really appreciate the design of the van, especially the exterior look and the rear doors with hinges that are designed to maximize access and storage. However, I am sorry to hear that you have had some issues with reliability. It sounds like you have had to replace the fuel pump ($600), the water pump, and one of the side windows fell out ($1000). I understand that the mechanic at the Kingman AZ dealership told you that there is a design flaw in the fuel pump which manifests itself primarily in higher elevation, hotter climates, and that Chevy knows about it but won't replace them. It must have been frustrating to have to make all these repairs while the vehicle had less than 75,000 miles.
Cesar Eichmann 2024-10-24
Hope you'll find this useful for both business and pleasure. I might add a few personal touches to make it even better!
Carleton Barton 2024-08-23
Hi there! I borrowed this vehicle for my growing family and unfortunately, it didn't quite meet our needs. Within just 5 minutes, we noticed that the kids had to duck under seat belts to get to the 3rd row and there were no headrests for the back rows. Additionally, we felt every bump in the road. It's a shame that the engineers didn't think this through more thoroughly. We're now saving up for a Mercedes Benz Sprinter which we hope will be a better fit for us!
Adolph Hermann 2024-07-15
It seems like GM could improve their MPG ratings. I've been getting around 15 MPG with no cargo and 12 MPG with 8000 GVW. Additionally, the split outside mirrors can be quite bothersome and take some getting used to. The plastic door panels clip in place and can sometimes pop out, causing the clips to break off. However, I have found that at times it can be difficult to see the driver info display due to the steering wheel. Overall, it's been a bit of a learning curve, but I'm still enjoying my vehicle.
Lucio Marquardt 2024-04-25
This is a fantastic van!