1999 Chevrolet Express 1500 problems

General information about Chevrolet-Express 1500
Overview of popular issues
Analysis of common problems
Сomplaints list
Recalls list

The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

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Common 1999 Chevrolet Express 1500 problems

Based on complaints from owners of the Chevrolet Express 1500 1999, several common problems have been reported:

Check Engine Light and Misfire Due to Stuck Fuel Injectors:
- Another common issue is related to the check engine light and misfires caused by stuck fuel injectors.

Wheel Bearing Assembly Retaining Nut Issue:
- Some vans were built without a wheel bearing assembly retaining nut, which could lead to bearing separation, disabling the ABS system and causing steering issues. This could result in a loss of vehicle control and increase the risk of a crash.

Front Safety Belt Buckle Malfunction:
- In certain vans, the front safety belt buckles may not release after a crash or may unlatch, increasing the risk of personal injury. Dealers will replace the front driver and passenger side safety belt buckles.

Seat Belt Buckle Assembly Defect:
- Certain vans fail to conform to safety standards due to seat belt buckle assemblies containing a latch with a brittle condition. Dealers will replace the safety belt buckle to address this issue.

Transmission Shift Cable Assembly Separation:
- Some vans were built with a transmission shift cable assembly that may separate, leading to a discrepancy between the transmission shift lever position and the indicator. Dealers will inspect and replace the transmission shift cable assembly if necessary.

Hydro-Boost Brake Assembly Issue:
- Trucks, SUVs, and vans equipped with Bosch hydro-boost brake assemblies may experience the hydraulic brake booster pressure accumulator cracking and separating during normal operation. Dealers will test and replace the hydro-boost assembly to address this issue.

These problems highlight various safety and mechanical concerns that owners of the Chevrolet Express 1500 1999 have faced, ranging from fuel system issues to safety equipment malfunctions.

Are Chevy Express 1500 vans reliable?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How many miles can a Chevy Express 1500 last?

Consumers can expect to get anywhere between 200,000 and 300,000 miles out of both of these engines. What is the average lifespan of a Chevy Cruze?

What is the recall on the Chevy Express van?

Recall # N202325160 Date: 03/18/2021 Recall: General Motors, LLC is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.

What is the difference between a 1500 and 2500 Chevy Express van?

As trucks have grown larger and heavier over the years, it's now more common for the 1500 to be sold as a “light-duty truck.” The key difference between 1500 and 2500 models is towing power — but the latter is also equipped with specialized towing features that give it more flexibility when dealing with heavier loads.

Are Chevy Express 1500 vans reliable?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How many miles can a Chevy Express 1500 last?

Consumers can expect to get anywhere between 200,000 and 300,000 miles out of both of these engines. What is the average lifespan of a Chevy Cruze?

What is the difference between a 1500 and 2500 Chevy Express van?

How many miles does a Chevy Express get?

Gas Mileage 7/10 – Fuel economy is okay at up to 20 MPG, offering 620 miles of range out of the 31 gallon tank. Gas costs are similar to other vans, at $369 per month. Value 8/10 – The 2019 Chevrolet Express is cheaper than a lot of other full size vans with reasonable depreciation rates, making it an attractive value.

1999 Chevrolet Express 1500 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Chevrolet Express 1500 problems, we found that the most common problems with these 2023 model year vehicles are:

Electrical system problems
Exterior lighting problems

The graph below shows statistics for all 1999 Chevrolet Express 1500 vehicle components and the number of complaints received.

1999 Chevrolet Express 1500 complaints

The NHTSA has received 4 complaints about various vehicle components related to the 1999 Chevrolet Express 1500.

2011-06-19

ELECTRICAL SYSTEM PROBLEM

Date Of Incident: 2011-01-08
VIN: 1GBFG15R0X1
Components: ELECTRICAL SYSTEM
Summary: I OWN A 1999 CHEVROLET EXPRESS 1500 VAN WITH LESS THAN 50,000 MILES ON IT. I PURCHASED THE VAN NEW IN 1999. I NOW HAVE A PROBLEM WITH THE OIL PRESSURE GAUGE FALLING PAST 80 PSI ALL THE TIME. EVEN WHEN THE VAN IS NOT RUNNING. I HAVE TRIED TWO DIFFERENT CLUSTER WITH THE SAME RESULTS. I HAVE NOT CONFIDENCE THAT ANYONE AT GM KNOWS HOW TO FIX THIS ISSUE. NO RESOLUTION CAN BE FOUND. *TR

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2009-04-04

ELECTRICAL SYSTEM PROBLEM

Date Of Incident: 2009-04-03
VIN: 1GCEG15W3X1
Components: ELECTRICAL SYSTEM
Summary: SPEEDOMETER DOES NOT REGISTER THE CORRECT SPEED AND JUMPS UP TO VERY HIGH READING (100 MPH+) WHEN ON THE HIGHWAY. CAUSES TRANSMISSION TO SHIFT IMPROPERLY DO TO INACCURATE READING. OCCURS ALL THE TIME NOW. UNABLE TO REPAIR AT THIS POINT. *TR

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2008-10-03

ELECTRICAL SYSTEM,EXTERIOR LIGHTING PROBLEM

Date Of Incident: 2008-10-01
VIN: 1GBFG15R9X1
Components: ELECTRICAL SYSTEM,EXTERIOR LIGHTING
Summary: TL*THE CONTACT OWNS A 1999 CHEVROLET EXPRESS 1500. THE VEHICLE WAS TAKEN TO THE STATE INSPECTION STATION. THE TECHNICIAN OBSERVED THAT WHEN THE HEADLIGHTS ARE ACTIVATED, THE BRAKE LIGHTS DO NOT WORK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP AND THEY STATED THAT THE FAILURE WAS RELATED TO THE ELECTRICAL LAMP SWITCH OR 3-WAY SOCKET. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 80,000. UPDATED 11/17/08 *CN UPDATED 11/21/08,.*JB

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2007-03-03

EXTERIOR LIGHTING PROBLEM

Date Of Incident: 2007-01-20
VIN: 1GBFG15R3X1
Components: EXTERIOR LIGHTING
Summary: 1999 CHEVY EXPRESS VAN. RIGHT AND LEFT BRAKE LIGHTS FAIL TO OPERATE CORRECTLY. APPLICATION OF BRAKES CAUSES BRAKE LIGHT TO DIM INSTEAD OF GETTING BRIGHTER. PROBLEM OBSERVED IN MANY CHEVY EXPRESS VANS WITH IDENTICAL TAIL LIGHTS. PROBLEM TRACED TO CORRODED GROUND CONNECTION IN BOTH TAIL LIGHT/BRAKE LIGHT BULB SOCKETS. ADVANCE AUTO PARTS AND NAPA SELL REPLACEMENT WIRING HARNESSES THAT INCLUDES ALL THREE BULB SOCKETS. ADVANCE AUTO PARTS UNIT MUST HAVE THE CONNECTOR RECONFIGURED TO MATCH THE FACTORY BODY CONNECTOR. *JB

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1999 Chevrolet Express 1500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 1999 Chevrolet Express 1500.

2007-10-24

Manufacturer: HONEYWELL INTERNATIONAL, INC.
Components: EQUIPMENT
Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
Consequence: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.

Additional sources

More sources of information about 1999 Chevrolet Express 1500 problems:

1999 Chevrolet Express 1500 Problems and Complaints - 17 Issues

https://repairpal.com/1999-chevrolet-express-1500/problems

Problem with your 1999 Chevrolet Express 1500? Our list of 17 known complaints reported by owners can help you fix your 1999 Chevrolet Express 1500.

I have a 1999 Chevy 1500 Express w/5.7 Vortec and the

https://www.justanswer.com/chevy/e6eqm-1999-chevy-1500-express-w-5-7-vortec.html

May 14, 2020 ... No problem. This most likely means fuel pump is failing. During no start check fuel pressure, it should be at least 60 psi key on engine off. If ...

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https://www.astrosafari.com/threads/late-2nd-gen-99-05-astro-common-issues-prevenative-care.10600/

Feb 1, 2011 ... I am budgeting 3-6k for a van and wonder if I should leave extra for common mechanical blunders, preventive maintenance. -Kyle.

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https://www.justanswer.com/chevy/5j2p5-1998-chevy-express-van-blowing-i-bad-fuel-pump.html

Sep 9, 2011 ... I have a 1998 chevy express van. I have a problem with my emc-1 fuse blowing as soon as I try to start the car. At first - Answered by a ...