2004 Chevrolet Express 1500 problems
The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.
In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.
Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).
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Common 2004 Chevrolet Express 1500 problems
The 2004 Chevrolet Express 1500 is a popular full-size van, but like any vehicle, it has its share of common problems. Based on complaints from owners, here are some of the most common issues with the 2004 Chevrolet Express 1500:
- Electrical System Problems: Some owners have reported problems with the electrical system, particularly with fuses and circuit breakers. These issues can cause various parts of the vehicle to malfunction, and they can be difficult to diagnose and repair.
- Engine Problems: Several owners have reported engine issues, including problems with the fuel/propulsion system and the engine cooling system. These issues can cause the vehicle to run poorly or even stall, and they can be expensive to repair.
- Brake Problems: Some owners have reported problems with the brakes, including issues with the hydraulic system and the foundation components. These issues can affect the vehicle's stopping ability and can be a serious safety concern.
- Structural Problems: Several owners have reported issues with the vehicle's structure, including problems with the body and the windshield. These issues can affect the vehicle's durability and can be expensive to repair.
- Tire Problems: Some owners have reported issues with the tires, including problems with tire wear and blowouts. These issues can affect the vehicle's handling and can be a safety concern.
- Visibility Problems: Several owners have reported issues with visibility, including problems with the windshield and the vehicle's lighting system. These issues can affect the driver's ability to see the road and can be a safety concern.
It's important to note that these issues are based on complaints from owners, and not all vehicles will experience these problems. However, if you own a 2004 Chevrolet Express 1500, it's a good idea to be aware of these common issues and to address any problems promptly to ensure the safety and reliability of your vehicle.
Are Chevy Express 1500 vans reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
How many miles can a Chevy Express 1500 last?
Consumers can expect to get anywhere between 200,000 and 300,000 miles out of both of these engines. What is the average lifespan of a Chevy Cruze?
Are Chevy Express 2500 vans reliable?
Chevrolet Express 2500 Reliability Rating Breakdown. The Chevrolet Express 2500 Reliability Rating is 3.0 out of 5.0, which ranks it 7th out of 21 for commercial vans. The average annual repair cost is $877 which means it has higher than average ownership costs.
What is the recall on the Chevy Express van?
Recall # N202325160 Date: 03/18/2021 Recall: General Motors, LLC is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.
Are Chevy Express 1500 vans reliable?
The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.
How many miles can a Chevy Express 1500 last?
Consumers can expect to get anywhere between 200,000 and 300,000 miles out of both of these engines. What is the average lifespan of a Chevy Cruze?
Why is my Chevy Express overheating?
Cooling System Leak – This is probably the most common cause of an overheating engine. If any component in your cooling system–which includes your radiator, hoses, water pump, head gasket, and thermostat casket–starts to leak, you're in trouble.
What is the difference between a Chevy Express 1500 and 2500?
As trucks have grown larger and heavier over the years, it's now more common for the 1500 to be sold as a “light-duty truck.” The key difference between 1500 and 2500 models is towing power — but the latter is also equipped with specialized towing features that give it more flexibility when dealing with heavier loads.
2004 Chevrolet Express 1500 complaints
The NHTSA has received 0 complaints about various vehicle components related to the 2004 Chevrolet Express 1500.
You can leave your car complaint via the special form below.
2004 Chevrolet Express 1500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2004 Chevrolet Express 1500.
- Manufacturer: HONEYWELL INTERNATIONAL, INC.
- Components: FUEL SYSTEM, GASOLINE
- Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
- Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
- Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
Additional sources
More sources of information about 2004 Chevrolet Express 1500 problems:
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