2002 Chevrolet Envoy problems
The GMC Envoy is a mid-size SUV manufactured and marketed by General Motors for the 1998 to 2009 model years over two generations. Adopting a nameplate used by GM Canada, the Envoy was a rebadged variant of the Chevrolet TrailBlazer, Oldsmobile Bravada, Buick Rainier, Isuzu Ascender, and Saab 9-7X.
General Motors assembled the model line at its Moraine Assembly (Moraine, Ohio) and Oklahoma City Assembly (Oklahoma City, Oklahoma). Both facilities were closed by 2008, leading to the discontinuation of the model line. The Envoy was not directly replaced in the GMC model line as General Motors transitioned its smaller SUVs to unibody-chassis designs, introducing the smaller GMC Terrain and larger GMC Acadia.
First generation (1998–2000)
The first generation GMC Envoy was introduced for the 1998 model year. Introduced a year before the Chevrolet TrailBlazer, the Envoy was the highest-trim version of the GMC Jimmy SUV. In line with the Oldsmobile Bravada, the Envoy was fitted with a leather-trim interior, floor-mounted shifter, and a largely monochromatic exterior with aluminum-alloy wheels. In line with the TrailBlazer and the Bravada, the Envoy trim was offered only in the five-door version.
The Envoy had many extra features not available on the regular Jimmy 4-door including: a remote trunk release, heated driver's and passenger's seats, a Bose sound system, and High Intensity Discharge headlights. Optional features included: a power sunroof, a panic alarm, an anti-theft system, and a power front driver & passenger seat.
GMC ended sales of the first generation Envoy after the 2000 model year as the division adopted the name to replace the entire Jimmy SUV line for 2002.
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Common 2002 Chevrolet Envoy problems
Based on the complaints from owners of the Chevrolet Envoy 2002, here are some common problems:
- Thermostat Issues:
- Symptoms: Check engine light for code P0128, heat is not as hot as usual.
- Causes: The thermostat tends to stick open, letting coolant enter the radiator, affecting heat output.
- Solution: Replace the thermostat housing, located underneath the alternator.
- Camshaft Actuator Solenoid Valve Problems:
- Symptoms: Check engine light with codes P0014 or P1345, rough engine running.
- Causes: Valve malfunction leading to engine performance issues.
- Solution: Inspect the valve for metal debris; if clean, replacing the valve usually resolves the issue.
- Fuel Tank Filler Neck Breakage:
- Issue: Prone to breaking over time, causing gasoline spills during refueling.
- Risk: Environmental hazard and fuel wastage.
- Solution: Replacement of the filler neck to prevent leaks.
- Radiator Cooling Fan Clutch Malfunction:
- Problem: Clutch prone to premature failure, affecting engine cooling.
- Consequence: Risk of engine overheating.
- Solution: Replacement of the fan clutch to ensure proper cooling.
- Transmission Sun Shell Splines Stripping:
- Issue: Splines prone to stripping, leading to gear transmission problems.
- Impact: Loss of reverse, second, and fourth gears.
- Solution: Consider replacing with a heavy-duty sun shell to prevent future failures.
- Low Beam Headlamp Relay Failure:
- Problem: Relay powering low beam headlamps prone to malfunction.
- Effect: Flickering or non-functioning low beam headlamps.
- Solution: Replacement of the faulty relay to ensure proper headlamp function.
These issues are commonly reported by Chevrolet Envoy 2002 owners and addressing them promptly can help maintain the vehicle's performance and safety.
How many miles will a 2002 GMC Envoy last?
In terms of longevity, the GMC Envoy could easily last 150,000 to 400,000 miles, according to this forum for GM vehicle owners. Proper care and maintenance (which includes regular oil and fluid changes) is the way to go if you want to prolong your vehicle's life.
What years did GMC Envoy avoid?
Years to Avoid
- 2004. 124.
- 2005. ...
- 2003. ...
- 2006. ...
- 2007.
Are there any recalls on a 2002 GMC Envoy?
2002 GMC Envoy Recalls
108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Why did GMC discontinue the Envoy?
Following low sales of the vehicle, the Envoy XUV was dropped from the model line for 2006.
How many miles will a 2002 GMC Envoy last?
In terms of longevity, the GMC Envoy could easily last 150,000 to 400,000 miles, according to this forum for GM vehicle owners. Proper care and maintenance (which includes regular oil and fluid changes) is the way to go if you want to prolong your vehicle's life.
What years did GMC Envoy avoid?
Years to Avoid
- 2004. 124.
- 2005. ...
- 2003. ...
- 2006. ...
- 2007.
Are there any recalls on a 2002 GMC Envoy?
2002 GMC Envoy Recalls
108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
What are the common problems of a 2003 GMC Envoy?
Owner Reported Trouble Spots
- Climate System. AC compressor, blower (fan) motor, condenser, evaporator, heater system, automatic climate system, electrical failure, refrigerant leakage. ...
- Electrical Accessories. ...
- Transmission Major. ...
- Exhaust. ...
- Drive System. ...
- Engine Cooling. ...
- Engine Electrical. ...
- Fuel System/Emissions.
2002 Chevrolet Envoy car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Chevrolet Envoy problems, we found that the most common problems with these 2023 model year vehicles are:
- Air bags problems
- Electrical system problems
- Visibility problems
- Engine and engine cooling problems
- Fuel system problems
The graph below shows statistics for all 2002 Chevrolet Envoy vehicle components and the number of complaints received.
2002 Chevrolet Envoy complaints
The NHTSA has received 23 complaints about various vehicle components related to the 2002 Chevrolet Envoy.
AIR BAGS PROBLEM
- Date Of Incident: 2010-03-21
- VIN: 1GKDS13S862
- Components: AIR BAGS
- Summary: TL* THE CONTACT OWNS A 2006 (NA) CHEVROLET ENVOY. THE CONTACT STATED THAT THE AIR BAG INDICATOR ILLUMINATED. THE LOCAL DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 178,111.
FUEL/PROPULSION SYSTEM PROBLEM
- Date Of Incident: 2016-05-30
- Components: FUEL/PROPULSION SYSTEM
- Summary: FUMES CAME INSIDE OF THE CAR BECAUSE THE FUEL TANK LEAKS....COULD BE RUNNING OR STATIONARY...
FUEL/PROPULSION SYSTEM PROBLEM
- Date Of Incident: 2015-12-05
- Components: FUEL/PROPULSION SYSTEM
- Summary: FUEL LEAKING FROM ABOVE THE TANK. SEEMS TO BE PUDDELING ON TOP AND SPILL OFF DURING TURNS AND ACCELERATION. IN PARKED POSITION, FUEL DRIPS AT A FAST PACE ESTIMATED AT 1 DRIP PER SECOND. LEAK IS AGGRESSIVE AND POSES AN EXTREME DANGER AND POSSIBLE LOSS OF LIFE.
AIR BAGS PROBLEM
- Date Of Incident: 2011-02-12
- Number Of Injuries: 1
- Crash: 1
- Components: AIR BAGS
- Summary: TL* THE CONTACT OWNED A 2002 CHEVROLET ENVOY. WHILE DRIVING APPROXIMATELY 40 MPH, THE DRIVER LOST CONTROL OF THE VEHICLE, SLID OFF THE ROAD, AND CRASHED INTO A TREE. THE AIR BAGS DID NOT DEPLOY. THE DRIVER SUSTAINED UNKNOWN INJURIES AND REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS DESTROYED AND TOWED TO AN IMPOUND LOT. THE VEHICLE WAS NOT DIAGNOSED AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 90,000. THE VIN WAS UNAVAILABLE.
ELECTRICAL SYSTEM,VISIBILITY PROBLEM
- Date Of Incident: 2014-10-27
- VIN: 1GKET16S526
- Components: ELECTRICAL SYSTEM,VISIBILITY
- Summary: TL* THE CONTACT OWNS A 2002 CHEVROLET ENVOY. THE CONTACT STATED THAT THE DRIVER SIDE MASTER POWER SWITCH FOR THE WINDOWS AND DOORS FAILED. THE CONTACT MENTIONED THAT THE WINDOWS FAILED TO OPEN OR CLOSE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 12V406000 (ELECTRICAL SYSTEM, VISIBILITY) AND NHTSA CAMPAIGN NUMBER: 13V248000 (ELECTRICAL SYSTEM, VISIBILITY). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 02/02/15*LJ
VISIBILITY PROBLEM
- Date Of Incident: 2005-02-07
- VIN: 1GKDS13S722
- Components: VISIBILITY
- Summary: TL* THE CONTACT OWNS A 2002 CHEVROLET ENVOY. WHILE DRIVING APPROXIMATELY 35 MPH IN RAINY WEATHER CONDITIONS, THE FRONT WINDSHIELD WIPER SELECTOR ACTIVATED IN THE DELAY MODE. CONSEQUENTLY HE COULD NOT ENGAGED THE WIPERS IN FULL SPEED. THE VEHICLE WAS PARTIALLY REPAIRED ACCORDING TO RECALL CAMPAIGN ID NUMBER 04V046000 (VISIBILITY;WINDSHIELD WIPER/WASHER). THE VEHICLE WAS NOT REPAIRED AGAIN FOR THE FAILURE. THE FAILURE MILEAGE WAS 58,000. THE CURRENT MILEAGE WAS 75,000. UPDATED 01/12/10 *BF THE FRONT WIPERS OPERATED ERRATICALLY WHILE IN INTERMITTENT MODE AND WASH MODE. AT TIMES, THEY WOULD STOP WORKING COMPLETELY. THE DEALER ALSO REPLACED THE CIRCUIT BOARD. UPDATED 01/14/10.*JB
SERVICE BRAKES, HYDRAULIC PROBLEM
- Date Of Incident: 1901-01-01
- VIN: 1GKDT13S622
- Components: SERVICE BRAKES, HYDRAULIC
- Summary: 2002 GMC ENVOY EXPERIENCING PROBLEMS WITH BRAKE WEAR.*MR THE ROTORS WERE CRACKING AT THE EDGES. THE CONSUMER WROTE GMC AND THEY CALLED AND OFFERED A INCENTIVE TO PURCHASE A NEW GM VEHICLE. THE CONSUMER FEELS THE STEEL USED TO MANUFACTURE THE ROTOR IS POOR QUALITY. *BF *NM
VISIBILITY PROBLEM
- Date Of Incident: 2004-12-06
- VIN: 1GKDT13S122
- Components: VISIBILITY
- Summary: THE AUTOMATIC ADJUSTING SIDE VIEW MIRROR FAILED. THE MIRROR WILL NOT ADJUST WHEN THERE'S A NEW DRIVER. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK
STEERING PROBLEM
- Date Of Incident: 2001-01-01
- Components: STEERING
- Summary: WHILE DRIVING STEERING BECAME ERRATIC. CONSUMER HAD TO HOLD THE WHEEL WITH BOTH HANDS TO KEEP THE VEHICLE IN ITS LANE. THIS HAS BEEN AN ONGOING PROBLEM FOR ABOUT THREE YEARS.*AK
POWER TRAIN PROBLEM
- Date Of Incident: 2024-11-24
- Components: POWER TRAIN
- Summary: CONSUMER STATED WHILE DRIVING 40 MPH, THE VEHICLE SLIPPED INTO ANOTHER GEAR WITHOUT SHIFTING GEARS. THE DEALERSHIP SERVICED THE VEHICLE AND DETERMINED THE TRANSFER CASE MODULE NEEDED TO BE REPLACED.*AK THE PROBLEM CONTINUED THREE ADDITIONAL TIMES AFTER THE REPAIR WAS MADE. *JB
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2024-11-24
- Components: ENGINE AND ENGINE COOLING
- Summary: EMAIL REGARDING GMC BULLETIN G03019 ON 2002 GMC ENVOY.*MR THE BULLETIN STATED THE ENGINE CYLINDER BORE LINER MAY CRACK RESULTING IN LOST OF POWER AND OR ENGINE STALLING. THE CONSUMER WAS CONCERNED ABOUT WHAT MAY HAPPEN WHILE DRIVING ON THE HIGHWAY. CONSUMER HAS SPOKEN WITH SEVERAL GM PERSONNEL, EACH STATING THEY WOULDN'T PROVIDE THE CONSUMER THE DATA OR REMEDY THE POTENTIAL DEFECT. *PH *CB *JB
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2024-11-24
- VIN: 1GKDS13S822
- Components: FUEL SYSTEM, GASOLINE
- Summary: VEHICLE STALLED WITHOUT ANY INDICATION WHILE DRIVING 30 MPH. UPON RESTARTING THE VEHICLE CONSUMER SMELLED FUEL. CONSUMER EXITED THE VEHICLE, AND NOTICED A PUDDLE OF GAS UNDERNEATH. THE FUEL LINE SEPARATED FROM THE FUEL LINE FILTER.*AK
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2003-08-22
- Fire: 1
- VIN: 1GKD5135522
- Components: ENGINE AND ENGINE COOLING
- Summary: WHILE DRIVING AT 60 MPH, THE CONSUMER HEARD LOUD NOISE, AND FIVE SECONDS LATER, NOTICED SMOKE AND FLAMES UNDER THE HOOD. DEALER HAD BEEN NOTIFIED. *AK THE ENGINE EXPLODED DUE TO LACK OF OIL.*TS *JB
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2003-03-15
- VIN: 1GKDT13S822
- Components: ENGINE AND ENGINE COOLING
- Summary: WHILE DRIVING AT 30 MPH VEHICLE SHUT OFF WITHOUT WARNING. CAUSING DRIVER TO LOSE CONTROL. CONSUMER CONTACTED THE DEALER ON THREE SEPARATE OCCASIONS, BUT PROBLEM IS STILL RECURRING.*AK
SUSPENSION PROBLEM
- Date Of Incident: 2003-06-12
- VIN: 1GKDT13S822
- Components: SUSPENSION
- Summary: WHILE VEHICLE WAS PARKED IN THE DRIVERWAY CONSUMER NOTICED THAT FRONT SUSPENSION CAME OFF.*AK
ELECTRICAL SYSTEM,AIR BAGS PROBLEM
- Date Of Incident: 2024-11-24
- Crash: 1
- Components: ELECTRICAL SYSTEM,AIR BAGS
- Summary: THE DETERRENT SYSTEM FAILED. AS A RESULT, THE VEHICLE WAS STOLEN AND WAS INVOLVED IN AN ACCIDENT, AND THE VEHICLE WAS TOTALED. *AK THE AIR BAGS HAD BECOME INOPERATIVE. *SCC *JB
AIR BAGS,STRUCTURE,EQUIPMENT PROBLEM
- Date Of Incident: 2024-11-24
- Number Of Injuries: 2
- Crash: 1
- Components: AIR BAGS,STRUCTURE,EQUIPMENT
- Summary: AFTER BEING RUN OFF OF THE ROAD, THE VEHICLE HAD GONE UP AN EMBANKMENT, SHEERED OFF A TELEPHONE POLE, BECAME AIR BORN, ROLLED OVER AND SLID DOWN THE EMBANKMENT, VEHICLE WAS TOTALED. THE AIR BAGS DID NOT DEPLOY. ON STAR DID NOT REPORT THE ACCIDENT, AND THE PRIVACY SCREEN FOR CARGO AREA BECAME UNLATCHED AND WAS ROLLING AROUND THE VEHICLE. *SCC
EQUIPMENT PROBLEM
- Date Of Incident: 2024-11-24
- Components: EQUIPMENT
- Summary: THE CONSUMER STATED THAT THE SECURED METAL HANDLES/ARMS FOR THE JACK, THAT WERE IN THEIR PLACE UNDER THE BACK SEAT PRIOR TO ACCIDENT, WERE BANGING IN THE VEHICLE LOOSELY. *SCC
SEAT BELTS PROBLEM
- Date Of Incident: 2002-04-01
- VIN: 1GKDT135522
- Components: SEAT BELTS
- Summary: WHILE TRAVELING ON HIGHWAY, PASSENGER SIDE INTERIOR SEATBELTS WILL LOCK UP WITHOUT PRIOR WARNING.DEALERSHIP IS AWARE OF PROBLEM.*AK. CONSUMER STATED IF VEHICLE IS PARKED FACING DOWN HILL HE IS UNABLE TO EXTEND FRONT PASSENGER SEAT BELTS PRIOR TO DRIVING, IT REQUIRES FAST ACCELERATION BEFORE SEAT BELT WILL UNLOCK ALLOWING PASSENGER TO BUCKLE THE SEAT BELT, SOMETIMES THE SEAT BELT WILL LOCK UP WHILE DRIVING NOT ALLOWING THE PASSENGER TO LEAN FOWARD, CONSUMER STATED THE SEAT BELT HAS ALREADY BEEN REPLACED AND IS EVEN WORSE.*JB
POWER TRAIN PROBLEM
- Date Of Incident: 2002-06-01
- Components: POWER TRAIN
- Summary: SPEEDOMETER ON DASHBOARD PANEL FLICKS BACK AND FORTH INTERMITTENTLY, MAKING IT HARD FOR HER TO SEE SPEED ON PANEL. DEALERSHIP IS AWARE OF PROBLEM.*AK
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2024-11-24
- VIN: 1GKDT13S922
- Components: FUEL SYSTEM, GASOLINE
- Summary: WHILE DRIVING FUEL LINE BROKE IN MIDDLE OF FREEWAY, SPILLING FUEL EVERYWHERE. DEALER CONTACTED. HAD RECIEVED A RECALL. *AK
FUEL SYSTEM, GASOLINE PROBLEM
- Date Of Incident: 2002-04-19
- VIN: 1GKDS13S822
- Components: FUEL SYSTEM, GASOLINE
- Summary: WHILE DRIVING VEHICLE 10-15 FEET WITHOUT WARNING, TRUCK WAS LEAKING EXCESSIVE AMOUNTS OF GAS. MECHANIC STATES THAT FUEL LINE WAS UNATTACHED, CAUSING FUEL TO LEAK.*AK CONSUMER STATED THAT FAULTY HOSE CLAMP ON GAS LINE ON TOP OF GAS TANK CAUSED FUEL TO LEAK. *YH
ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2001-12-01
- VIN: 1GKDT135722
- Components: ELECTRICAL SYSTEM
- Summary: VEHICLE SHUTS DOWN WHILE DRIVING ON AN INTERMITTENT BASIS. DEALER HAS INFORMED CONSUMER THAT VOLTAGE LINE SPIKED, CAUSING VEHICLE TO SHUTDOWN. PLEASE PROVIDE FURTHER DETAILS.*AK
Additional sources
More sources of information about 2002 Chevrolet Envoy problems:
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Other years of Chevrolet Envoy
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