2003 Gmc Savana 2500 problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

2003 Gmc Savana 2500

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Common 2003 Gmc Savana 2500 problems

The GMC Savana 2500, a full-size van produced in 2003, has been associated with several common problems based on complaints from owners. These issues range from structural problems to fuel system and equipment malfunctions.

  • Power Steering Cooler Hose Separation: Passenger vans equipped with a brake warning indicator may have a power steering cooler hose that can separate from the power brake booster fluid flow witch assembly. If this occurs, power steering fluid could flow onto hot engine parts, and an engine compartment fire could occur. The manufacturer has reported that owner notification began during late March 2000.
  • Transmission Shift Cable Assembly Separation: Certain vans were built with a transmission shift cable assembly that may separate. If the cable assembly separates, the transmission shift lever position and the transmission indicator may no longer correlate. The remedy for this issue involves inspecting the transmission shift cable assembly and replacing it if necessary.
  • Hydraulic Brake Booster Pressure Accumulator Cracking: Certain trucks, sport utility vehicles, and vans equipped with Bosch Hydro-Boost brake assemblies may experience a hydraulic brake booster pressure accumulator that cracks and separates from the Hydro-Boost assembly during normal operating conditions. The remedy for this issue involves testing the Hydro-Boost assembly and replacing it if necessary.
  • Missing Wheel Bearing Assembly Retaining Nut: Some of these vans were built without a wheel bearing assembly retaining nut, which could lead to a possible bearing separation. If this were to occur, the ABS system would be disabled, and the driver would notice a grinding noise, a decrease in the vehicle speed, and the steering will pull in the direction of the affected brake assembly. The remedy for this issue involves inspecting the wheel bearing assembly and replacing it if necessary.
  • Fuel System Issues: In 2003, a recall was issued for the GMC Savana 2500 due to fuel system problems affecting 88,303 vehicles.
  • Worn Valve Seats May Cause Engine Misfire: GMC Savana 2500 owners have reported issues with worn valve seats, which can cause engine misfires. This issue can lead to decreased engine performance and fuel efficiency.
  • Excessive Oil Consumption: Some GMC Savana 2500 owners have reported excessive oil consumption, which can be caused by various factors, including worn piston rings or cylinder walls. This issue can lead to increased engine wear and decreased engine performance.
  • Leaking Coolant from a Cracked Intake Manifold: GMC Savana 2500 owners have reported issues with leaking coolant from a cracked intake manifold. This issue can lead to decreased engine performance and increased engine wear.

In conclusion, the GMC Savana 2500 has been associated with several common problems based on complaints from owners, including structural issues, fuel system problems, and equipment malfunctions. These issues can lead to decreased engine performance, increased engine wear, and safety concerns. It is essential for GMC Savana 2500 owners to be aware of these issues and seek professional assistance if they experience any of these problems.

2003 Gmc Savana 2500 engine

Is Savana 2500 reliable?

The probability of a repair being a severe or major issue is 15% for the GMC Savana 2500, compared to an average of 16% for commercial vans and 12% for all vehicle models. The average total annual cost for unscheduled repairs and maintenance across all model years of a vehicle.

How long do GMC Savana last?

If you keep up with the maintenance schedule of your Savana, it can last long term, whether you use it each day or a few times a week. The longevity of a GMC Savana is around 20 years at its maximum life span.

What is the gas mileage on a 2003 GMC Savana?

Based on data from 9 vehicles, 1,027 fuel-ups and 277,634 miles of driving, the 2003 GMC Savana 3500 gets a combined Avg MPG of 10.43 with a 0.19 MPG margin of error.

Is GMC Savana box truck reliable?

GMC Savana Reliability Problems. Savana owners have made 31 complaints over 26 model years. Using our PainRank™ system we've ranked it 2nd in overall reliability out of 15 GMC models , with real interior and engine concerns.

Is Savana 2500 reliable?

The probability of a repair being a severe or major issue is 15% for the GMC Savana 2500, compared to an average of 16% for commercial vans and 12% for all vehicle models. The average total annual cost for unscheduled repairs and maintenance across all model years of a vehicle.

How long do GMC Savana last?

If you keep up with the maintenance schedule of your Savana, it can last long term, whether you use it each day or a few times a week. The longevity of a GMC Savana is around 20 years at its maximum life span.

Why is my GMC Savana 2500 not starting?

Correcting most no-start problems usually involves replacing the alternator, starter or battery, cleaning connections, ignition system repairs, or fuel system repairs.

Are GMC vans reliable?

The GMC Savana 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 4th out of 21 for commercial vans. The average annual repair cost is $960 which means it has poor ownership costs.

2003 Gmc Savana 2500 complaints

The NHTSA has received 0 complaints about various vehicle components related to the 2003 Gmc Savana 2500.

You can leave your car complaint via the special form below.

2003 Gmc Savana 2500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2003 Gmc Savana 2500.

2006-05-19
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
  • Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
  • Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
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Additional sources

More sources of information about 2003 Gmc Savana 2500 problems:

Q&A: 2004 GMC Savana Van - Common Issues & Engine Review
Q&A: 2004 GMC Savana Van - Common Issues & Engine Review
https://www.justanswer.com/gmc/kdiho-2004-gmc-savana-2500-van-getting-random.html

Oct 14, 2022 ... I have a 2004 GMC Savana 2500 van. We are getting random misfire codes and loss of power. Especially when going up - Answered by a verified ...

2003 GMC Savana 2500 Problems and Complaints - 11 Issues
2003 GMC Savana 2500 Problems and Complaints - 11 Issues
https://repairpal.com/2003-gmc-savana-2500/problems

Top 2003 GMC Savana 2500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be damaged when cleaning van ...

Left turn signal not working on my GMC Savana 2500.
Left turn signal not working on my GMC Savana 2500.
https://www.justanswer.com/gm/5lifq-left-turn-signal-not-working-2008-gmc-savana.html

Sep 24, 2011 ... more than likely what is wrong is the turn signal/hazard flasher module is bad. This is a very common problem causing this concern. You can ...

The Chevrolet Express/GMC Savana full-size vans are the most ...
The Chevrolet Express/GMC Savana full-size vans are the most ...
https://www.reddit.com/r/cars/comments/lzfisw/the_chevrolet_expressgmc_savana_fullsize_vans_are/

Mar 7, 2021 ... There should also be a mention of the LU3 from 2003 ... problems. Upvote 3. Downvote Share ... I got my 2011 2500 Savana for $400 and rebuilt an ...

If you have a high mileage Chevy Work Van ..i want to talk to u
If you have a high mileage Chevy Work Van ..i want to talk to u
https://hvac-talk.com/vbb/threads/52895-If-you-have-a-high-mileage-Chevy-Work-Van-i-want-to-talk-to-u-!

I have a 1998 Chevy Cargo Van ... My gmc van,350 engine got to 288,000 miles before cam went flat. ... starters and water pumps seem to be the most common problems ...

Other years of Gmc Savana 2500

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Savana 2500 2004
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Savana 2500 2006
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Savana 2500 2007
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Savana 2500 2009
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2003 Gmc Savana 2500 photo