2004 Gmc Savana 2500 problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

2004 Gmc Savana 2500

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Common 2004 Gmc Savana 2500 problems

Based on the complaints from owners of the GMC Savana 2500 2004, here are some common problems with this vehicle:

  • Hydraulic Brake Booster Pressure Accumulator Crack:
      • Description: Some trucks, SUVs, and vans equipped with Bosch hydro-boost brake assemblies may experience a crack in the hydraulic brake booster pressure accumulator during normal operation.
      • Action Needed: Dealers will test the hydro-boost assembly and replace it if it fails the test. The recall was expected to begin in March 2005.
      • Source:
  • Wheel Bearing Assembly Retaining Nut Issue:
      • Description: Some vans were built without a wheel bearing assembly retaining nut, which could lead to bearing separation, disabling the ABS system and causing steering issues.
      • Action Needed: Dealers will inspect the wheel bearing assembly and replace it if the retaining nut is missing. Owner notification began on November 13, 2002.
      • Source:

These issues highlight safety and functionality concerns that owners of the GMC Savana 2500 2004 may encounter. It is crucial for owners to be aware of these problems to ensure the proper maintenance and safety of their vehicles.

2004 Gmc Savana 2500 engine

Is Savana 2500 reliable?

The probability of a repair being a severe or major issue is 15% for the GMC Savana 2500, compared to an average of 16% for commercial vans and 12% for all vehicle models. The average total annual cost for unscheduled repairs and maintenance across all model years of a vehicle.

How long can a GMC Savana last?

If you keep up with the maintenance schedule of your Savana, it can last long term, whether you use it each day or a few times a week. The longevity of a GMC Savana is around 20 years at its maximum life span.

Is GMC Savana box truck reliable?

GMC Savana Reliability Problems. Savana owners have made 31 complaints over 26 model years. Using our PainRank™ system we've ranked it 2nd in overall reliability out of 15 GMC models , with real interior and engine concerns.

What is the GVW of a 2004 GMC Savana 2500?

8,600 lbs.

Used 2004 GMC Savana Cargo 2500 - Specs & Features

Dimensions
Curb weight5,346 lbs.
Maximum towing capacity10,000 lbs.
Maximum payload3,254 lbs.
Gross weight8,600 lbs.

Is Savana 2500 reliable?

The probability of a repair being a severe or major issue is 15% for the GMC Savana 2500, compared to an average of 16% for commercial vans and 12% for all vehicle models. The average total annual cost for unscheduled repairs and maintenance across all model years of a vehicle.

How long do GMC Savana last?

If you keep up with the maintenance schedule of your Savana, it can last long term, whether you use it each day or a few times a week. The longevity of a GMC Savana is around 20 years at its maximum life span.

Why is my GMC Savana 2500 not starting?

Correcting most no-start problems usually involves replacing the alternator, starter or battery, cleaning connections, ignition system repairs, or fuel system repairs.

What is the GVW of a 2004 GMC Savana 2500?

8,600 lbs.Used 2004 GMC Savana Cargo 2500 - Specs & Features

Dimensions
Curb weight5,346 lbs.
Maximum towing capacity10,000 lbs.
Maximum payload3,254 lbs.
Gross weight8,600 lbs.

2004 Gmc Savana 2500 complaints

The NHTSA has received 0 complaints about various vehicle components related to the 2004 Gmc Savana 2500.

You can leave your car complaint via the special form below.

2004 Gmc Savana 2500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2004 Gmc Savana 2500.

2006-05-19
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
  • Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
  • Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
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Additional sources

More sources of information about 2004 Gmc Savana 2500 problems:

Q&A: 2004 GMC Savana Van - Common Issues & Engine Review
Q&A: 2004 GMC Savana Van - Common Issues & Engine Review
https://www.justanswer.com/gmc/kdiho-2004-gmc-savana-2500-van-getting-random.html

Oct 14, 2022 ... I have a 2004 GMC Savana 2500 van. We are getting random misfire codes and loss of power. Especially when going up - Answered by a verified ...

2004 GMC Savana 2500 Problems and Complaints - 9 Issues
2004 GMC Savana 2500 Problems and Complaints - 9 Issues
https://repairpal.com/2004-gmc-savana-2500/problems

Top 2004 GMC Savana 2500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be damaged when cleaning van ...

Left turn signal not working on my GMC Savana 2500.
Left turn signal not working on my GMC Savana 2500.
https://www.justanswer.com/gm/5lifq-left-turn-signal-not-working-2008-gmc-savana.html

Sep 24, 2011 ... I am having a problem with my 2008 GMC Savannah 2500 Cargo Van's ... This is a very common problem causing this concern. ... 2004 gmc savana 3500 ...

GMC Savana 2500 Problems and Complaints - 22 Issues
GMC Savana 2500 Problems and Complaints - 22 Issues
https://repairpal.com/problems/gmc/savana-2500

Top GMC Savana 2500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be damaged when cleaning van interior.

Q&A: Troubleshooting Intermittent Starting Issues in 2004 GMC ...
Q&A: Troubleshooting Intermittent Starting Issues in 2004 GMC ...
https://www.justanswer.com/gmc/9adot-2004-gmc-cargo-van-savannah-won-t-turn-over-intermittent.html

Sep 4, 2015 ... 2004 gmc cargo van savannah. Won't turn over. Intermittent, new starter. Same issue no code. - Answered by a verified GMC Mechanic.

Other years of Gmc Savana 2500

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Savana 2500 2005
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Savana 2500 2006
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Savana 2500 2007
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Savana 2500 2008
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Savana 2500 2009
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Savana 2500 2010
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2004 Gmc Savana 2500 photo