Gmc Savana 2500 problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

photo of Gmc Savana 2500 car production

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Gmc Savana 2500 model years

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Savana 2500 2015
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Savana 2500 2010
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Savana 2500 2009
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Savana 2500 2008
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Savana 2500 2007
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Savana 2500 2006
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Savana 2500 2005
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Savana 2500 2004
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Savana 2500 2003
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Savana 2500 2002
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Savana 2500 2000
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Savana 2500 1999
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Common Gmc Savana 2500 problems

The GMC Savana 2500 is a reliable and powerful workhorse, but like any vehicle, it can experience certain issues. Here are some of the most common problems with the GMC Savana 2500 based on complaints from owners:

  • Transmission Issues: The 4L60E and 4L65E types of transmission in the GMC Savana 2500 are known to have problems. One common issue is the transmission getting stuck in the third gear, which may be caused by a malfunction with the instrument cluster or an open circuit between the transmission and fuse panel.
  • Engine Light and Transmission Slipping: Some GMC Savana 2500 owners have reported that their engine light came on along with the traction control light, and the transmission feels like it's slipping. This issue could be related to the transmission problems mentioned above or other engine issues.
  • Power Steering Cooler Hose Separation: Certain GMC Savana 2500 models equipped with a brake warning indicator may have a power steering cooler hose that can separate from the power brake booster fluid flow witch assembly. If this occurs, power steering fluid could flow onto hot engine parts, potentially causing an engine compartment fire.
  • Excessive Oil Consumption: Some GMC Savana 2500 owners have reported excessive oil consumption, which could be due to issues with the Vortec engine.
  • Leaking Coolant: Leaking coolant from a cracked intake manifold is another common issue with the GMC Savana 2500, which could lead to engine overheating and other problems.

While these issues can be frustrating for GMC Savana 2500 owners, it's important to note that the vehicle still has a reliability rating of 3.0 out of 5.0, which ranks it 11th out of 21 for commercial vans. Regular maintenance and timely repairs can help ensure the longevity and reliability of the GMC Savana 2500.

Gmc Savana 2500

Is Savana 2500 reliable?

The probability of a repair being a severe or major issue is 15% for the GMC Savana 2500, compared to an average of 16% for commercial vans and 12% for all vehicle models. The average total annual cost for unscheduled repairs and maintenance across all model years of a vehicle.

What is the life expectancy of a GMC Savana?

If you keep up with the maintenance schedule of your Savana, it can last long term, whether you use it each day or a few times a week. The longevity of a GMC Savana is around 20 years at its maximum life span.

What is the gas mileage on a Chevy Savana 2500?

13 combined

Find and Compare Cars

2017 GMC Savana 2500 2WD (Passenger)
Personalize Find a car8 cyl, 6.0 L, Automatic 6-spd Compare
Fuel Economy
EPA MPGRegular Gasoline 13 combined city/highway MPG 11 city 16 highway 7.7 gals/100 miles

Are GMC vans reliable?

The GMC Savana 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 4th out of 21 for commercial vans.

Percentage distribution of complaints by Gmc Savana 2500 years

We have researched Gmc problems and analysed all the complaints filed against Gmc Savana 2500 cars and compiled the top 5 most problematic Gmc Savana 2500 model years:

Below you can see the percentage distribution of known problems by Gmc Savana 2500 model years.

Distribution of the number of complaints by Gmc Savana 2500 years

We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:

Gmc Savana 2500 car problems categorized by type of issue

After analysing all complaints related to Gmc Savana 2500 , it was concluded that the most common issues with these cars are:

  • Service brakes problems
  • Hydraulic problems
  • Electrical system problems

The graph below shows statistics for all Gmc Savana 2500 vehicle components and the number of complaints received.

The NHTSA has received 2 complaints about various vehicle components related to the Gmc Savana 2500 . Below are the 25 most recent complaints reported for Gmc Savana 2500 vehicles.

List of Gmc Savana 2500 complaints

Gmc Savana 2500 1999
  • Date Of Incident: 2014-01-07
  • Date Complaint: 2014-02-04
  • VIN: 1GTFG29M4X1
  • Components: SERVICE BRAKES
  • Summary: AS I WAS ABOUT TO BACK OUT OF A PARKING SPACE AT A LOCAL MARKET, I PRESSED THE BRAKE PEDAL, AND IT PROMPTLY WENT TO THE FLOOR. FORTUNATELY I LIVE IN A RURAL AREA AND THE ROUTE HOME DID NOT REQUIRE MY DRIVING IN A HIGH SPEED/TRAFFIC ENVIRONMENT, BUT I NONETHELESS HAD TO BE EXTREMELY SLOW/CAREFUL TO GET IT HOME, AS I HAD MINIMAL BRAKING POWER(AT BEST). ONCE I GOT HOME I BEGAN TROUBLESHOOTING MYSELF INCLUDING CHECKING BRAKE FLUID LEVELS, ETC.(FYI, PROBABLY ONLY A FEW HUNDRED MILES ON VEHICLE SINCE BRAKES WERE DONE). WHILE CHECKING THE UNDERCARRIAGE FOR SIGNS OF LEAKAGE/OTHER THE FIRST THING THAT STRUCK ME WAS THE AMOUNT OF RUST ON THE FRAME/OTHER METAL PARTS. WHILE I UNDERSTAND THIS VEHICLE IS NOW APPROACHING 15 YEARS OLD IT HAS BEEN IN STORAGE MOST OF THAT TIME(SEE CURRENT MILEAGE)AND AS SUCH, HAS BEEN OUT OF THE ELEMENTS FOR THE MOST PART. THIS INCLUDES VERY LITTLE(IF ANY)DRIVING IN WINTER CONDITIONS(IN OTHER WORDS, ROAD SALT). QUITE FRANKLY I'VE SEEN VEHICLES PARKED OUT IN FIELDS FOR DECADES WITH LESS RUST. ANYWAY, WHILE TRACING THE BRAKE LINES FROM THE MASTER CYLINDER SURE ENOUGH I FOUND THE(FIRST??)LEAK. IT IS IN AN AREA LOCATED ON TOP OF THE FRAME WHERE 2(?)BRAKE LINES ARE FASTENED, JUST BEFORE THEY TURN INTO A (CONTROL MODULE?), WITH THE ACTUAL LOCATION BEING JUST BEYOND THE DRIVER-SIDE FRONT WHEEL WELL. LOOKING AT THE CURRENT CONDITION OF THE BRAKE LINES, FUEL LINES, GROUND STRAPS, ETC. I WOULD NOT TRUST ANY OF THESE TO LAST MUCH LONGER...LET ALONE THE FRAME ITSELF. IN CONCLUSION, THE THOUGHT OF THIS THING(OR OTHER SIMILAR CONDITION VEHICLES)OUT ON CROWDED OR HIGH-SPEED ROADWAYS, WELL, I'D CONSIDER THEM SERIOUS ACCIDENTS JUST WAITING TO HAPPEN...AND SPEAKING AS ONE WHO LIKES TO MAINTAIN HIS VEHICLES, I DO NOT SEE THIS AS AN OWNER PROBLEM, ESPECIALLY WHEN IT LOOKS AS THOUGH MANY HAVE SHARED SIMILAR(GM/CORROSION)ISSUES OVER THE LAST FEW YEARS, HERE AND ELSEWHERE. *TR
Gmc Savana 2500 2000
  • Date Of Incident: 2010-01-05
  • Date Complaint: 2010-02-16
  • VIN: 1GTGK29U7YE
  • Components: SERVICE BRAKES, HYDRAULIC,ELECTRICAL SYSTEM
  • Summary: TL* THE CONTACT OWNS A 2000 GMC SIERRA 2500. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH AND PULLING UP TO HIS DRIVEWAY HE TRIED TO UNLOCK THE DOORS OF VEHICLE AND THEY WOULD NOT UNLOCK. HE WAS ALSO UNABLE TO UNLOCK THE DOORS WITH THE REMOTE. HE THEN TRIED TO UNLOCK THE VEHICLE FROM THE OUTSIDE TO NO AVAIL.THIS FAILURE ONLY OCCURS ON THE DRIVERS SIDE. THE DEALER WAS CONTACTED AND THEY STATED TO BRING THE VEHICLE IN TO BE DIAGNOSED. HE THEN TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC. IT TOOK 1 HOUR TO OPEN THE DOOR , THEY TOOK THE DOOR APART AND REMOVED THE ELECTRICAL HALF OF THE MECHANISM AND REPLACED IT AND THEN IT FINALLY WORKED. THE PART WAS ORDERED FROM THE GMC DEALER. THERE IS ANOTHER PROBLEM WITH THE ANTI LOCK BRAKE SYSTEM WHERE HE IS DRIVING 5 MPH WHEN MAKING A TURN AND STEPPING ON THE BRAKES THE BRAKES DO NOT ENGAGE. HE HAS TO PUT THE VEHICLE IN NEUTRAL FOR THE VEHICLE TO STOP. GMC WAS CONTACTED AND THEY STATED THAT THEY WILL REPAIR THE WHOLE BRAKE SYSTEM AT THE OWNERS EXPENSE . THERE HAVE BEEN NO REPAIRS AT THE TIME OF THE COMPLAINT FOR THE BRAKES. THE FAILURE MILEAGE WAS 116900 AND CURRENT MILEAGE WAS 117000.

Latest 5 recalls Gmc Savana 2500

The National Highway Traffic Safety Administration (NHTSA) has issued 6 recalls for different components of the Gmc Savana 2500.You can explore the year of the Volkswagen Jetta you are interested in by selecting it from the list.

  • Model: Gmc Savana 2500 2000
  • Report Received Date: 2007-10-24
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: EQUIPMENT
  • Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
  • Consequence: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
  • Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
  • Model: Gmc Savana 2500 1999
  • Report Received Date: 2007-10-24
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: EQUIPMENT
  • Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
  • Consequence: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
  • Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
  • Model: Gmc Savana 2500 2002
  • Report Received Date: 2007-10-24
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: EQUIPMENT
  • Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
  • Consequence: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
  • Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
  • Model: Gmc Savana 2500 2003
  • Report Received Date: 2006-05-19
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
  • Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
  • Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
  • Model: Gmc Savana 2500 2004
  • Report Received Date: 2006-05-19
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
  • Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
  • Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

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