2016 Ford F-450 sd problems

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The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.

Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.

Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.

The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.

2016 Ford F-450 sd

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Common 2016 Ford F-450 sd problems

The 2016 Ford F-450 Super Duty has been subject to several recalls and reported issues by owners. Here are some of the common problems with this vehicle:

  • Driveshaft Imbalance: Ford has also recalled certain 2017-2018 F-Super Duty F-250, F-350, and F-450 4x4 vehicles due to a radial damper inside the driveshaft that may move out of position over time. This can cause a driveshaft imbalance and result in a fracture. Dealers will replace the driveshaft free of charge.
  • Fuel Conditioning Module Shield: Ford has recalled certain model year 2017 Ford F-250 SD, F-350 SD, F-450 SD, and F-550 SD trucks manufactured March 21, 2016, to August 28, 2016. The protective shield on the fuel conditioning module may have inadequate adhesion, allowing the shield to become dislodged. Ford will replace the protective shield free of charge.
  • Tire Sidewall Damage: Ford has recalled certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture. Ford will inspect the tires for damage and replace them as necessary free of charge.
  • Starting Problems: Some owners of the 2016 Ford F-450 Super Duty have reported intermittent starting problems, with the vehicle refusing to start and displaying a trailer brake module fault code. However, the issue may not be replicable when the vehicle is taken to a dealer for diagnosis. This problem was reportedly fixed by a short in the main fusebox.
  • Transmission Problems: The 2016 Ford F-450 Super Duty may experience transmission problems, including failed temperature sensors or a cracked valve body. These issues may require transmission repair or replacement.
  • General Issues: Some owners of the 2016 Ford F-450 Super Duty have reported various issues, including problems with the brakes, steering, and electrical system. These issues may require repair or replacement of the affected components.

It is important for owners of the 2016 Ford F-450 Super Duty to be aware of these common problems and to address them promptly to ensure the safety and reliability of their vehicle.

2016 Ford F-450 sd engine

Is the 2016 6.7 Power Stroke a good engine?

The "six-seven" has proven itself to be a good engine in the near-decade it has been around. There are three generations of the powerplant: 2011-2014 (First), 2015-2019 (Second), and the Third-gen torque monster (1,050 lb-ft) found in 2020-2021 F-Series trucks.

What year 6.7 Powerstroke to avoid?

Ford 6.7-liter Power Stroke Common Problems

Issues with the Ford 6.7-liter Power Stroke are most pronounced in the first generation (2011-2014), but some problems have transcended generations. The injection pump could be trouble in pre-2020 engines.

What is the biggest problem with the 6.4 power stroke?

ProSource Diesel takes a look at some of the most common problems with the 6.4 Powerstroke, what causes them, and what can fix them.

  • Oil Dilution. This is a very common problem in 6.4 Powerstroke engines. ...
  • Leaky Radiator. ...
  • Bad Fuel Economy. ...
  • Other DPF Problems. ...
  • Cracked Up-Pipes. ...
  • Clogged EGR Coolers. ...
  • Piston Failure.

What is the most common problem with the 6.7 Powerstroke?

Injection Pump Failure

Your engine's injection pump regulates how much fuel is sent to the engine. Injection pump failure is a well-documented concern with Ford's 6.7 Powerstroke.

What is the best year for a Ford F-450?

The Best Model Years to Buy a Ford F-450 Super Duty

With the 2022, you would only pay, on average, 100% of the price as new, with 100% of the vehicle's useful life remaining. The 2021 and 2019 model years are also attractive years for the F-450 Super Duty, and provide a relatively good value.

What gas engine is in a 2016 Ford F450?

6.2-liter V-8

Two engines are available: a gas 6.2-liter V-8 and a turbo-diesel 6.7-liter V-8. Both engines team with a heavy-duty six-speed automatic transmission. A rapid-heat supplemental cab heater is standard in cold-weather states, and a front and rear LED strobe light kit is available for fleet models.

How many miles per gallon does a 2016 Ford F450 get?

Based on data from 17 vehicles, 337 fuel-ups and 84,486 miles of driving, the 2016 Ford F-450 Super Duty gets a combined Avg MPG of 10.40 with a 0.33 MPG margin of error.

What motor is in a 2004 F450?

2004 Ford F450 PICKUP (6.0L 8 -cyl Engine Code [P] P Diesel Turbo) Motor Oil, Filters and Lubricants - AMSOIL.

2016 Ford F-450 sd car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford F-450 sd problems, we found that the most common problems with these 2023 model year vehicles are:

  • Service brakes problems

The graph below shows statistics for all 2016 Ford F-450 sd vehicle components and the number of complaints received.

2016 Ford F-450 sd complaints

The NHTSA has received 1 complaints about various vehicle components related to the 2016 Ford F-450 sd.

2018-05-16

SERVICE BRAKES PROBLEM

  • Date Of Incident: 2018-05-16
  • VIN: 1FT8W4DT4GE
  • Components: SERVICE BRAKES
  • Summary: WHILE DRIVING AT HIGHWAY SPEEDS WITH A TRAILER AND A LOAD CONNECTED TO THE TRUCK THE CHECK BRAKE SYSTEM MESSAGE SUDDENLY APPEARED WITHIN THE MESSAGE DISPLAY, AS WELL AS THE ABS LIGHT, TRACTION CONTROL LIGHT, AND THE PARKING BRAKE LIGHT. IMMEDIATELY WE ATTEMPTED TO SLOW DOWN AND PULL OFF TO THE SIDE OF THE ROAD. FORTUNATELY TRAFFIC WAS NOT TOO CONGESTED AROUND US AND WE WERE DRIVING ON A RELATIVELY FLAT ROAD AT THE TIME. THE VEHICLE HAD LOST VIRTUALLY ALL BRAKING POWER AND THE WE BASICALLY HAD TO COAST TO A COMPLETE STOP. THE VEHICLE IS A 2016 FORD F-450 SUPER DUTY CREW CAB TOWING A 25' GOOSENECK TRAILER WITH ONLY 71,000 MILES ON THE TRUCK. THIS COULD HAVE BEEN AN ABSOLUTE CATASTROPHE HAD WE BEEN HAULING A HEAVIER LOAD AND DRIVING DOWN A DOWNHILL GRADE! THIS SHOULD NOT HAPPEN WITHOUT ANY KIND OF WARNING WHATSOEVER! FORD NEEDS TO FIX THIS ISSUE BEFORE IT RESULTS IN DEATH OR SERIOUS INJURY! *DT*JB

2016 Ford F-450 sd recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 2016 Ford F-450 sd.

2022-05-13
  • Manufacturer: Ford Motor Company
  • Components: AIR BAGS:FRONTAL:DRIVER CLOCKSPRING/SPIRAL CASSETTE
  • Summary: Ford Motor Company (Ford) is recalling certain 2016 Super Duty F-250, F-350, F-450, and F-550 vehicles. Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended.
  • Consequence: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.
  • Remedy: Dealers will replace the steering wheel clock spring, free of charge. Remedy parts are expected to become available in the 3rd Quarter of 2023. An interim notification letter informing owners of the safety risk was mailed on July 6, 2022. Owner notification letters were mailed July 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S35.
2016-04-26
  • Manufacturer: Ford Motor Company
  • Components: TIRES:SIDEWALL
  • Summary: Ford Motor Company (Ford) is recalling certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture.
  • Consequence: A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.
  • Remedy: Ford will notify owners, and dealers will inspect the tires for damage and replace them as necessary, free of charge. The recall began on May 23, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S17.
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Additional sources

More sources of information about 2016 Ford F-450 sd problems:

Issues with 2016 6.7L? | Ford Powerstroke Diesel Forum
Issues with 2016 6.7L? | Ford Powerstroke Diesel Forum
https://www.powerstroke.org/threads/issues-with-2016-6-7l.1382953/

Dec 28, 2020 ... Not really. 15-16 were pretty solid trucks. ​. 2016 F-250 Super Crew XLT 6.7 ...

2005 f450 diesel - Ford Truck Enthusiasts Forums
2005 f450 diesel - Ford Truck Enthusiasts Forums
https://www.ford-trucks.com/forums/1053596-2005-f450-diesel.html

Mar 27, 2011 ... 1999 to 2016 Super Duty - 2005 f450 diesel - I found a 2005 f450 diesel with 20k miles askin $17000. curious to know of problems with this ...

2015-2016 power stroke reliability? | Ford Powerstroke Diesel Forum
2015-2016 power stroke reliability? | Ford Powerstroke Diesel Forum
https://www.powerstroke.org/threads/2015-2016-power-stroke-reliability.1095834/

Feb 28, 2016 ... they both run that cp4 which has been known (but not well known) to cause issues by deterioration internally. once this happens, it's pretty ...

Bought a 2004 F450 6.0 L - had no idea about 6.0L problems - Ford ...
Bought a 2004 F450 6.0 L - had no idea about 6.0L problems - Ford ...
https://www.ford-trucks.com/forums/1453802-bought-a-2004-f450-6-0-l-had-no-idea-about-6-0l-problems.html

Sep 19, 2016 ... By contrast, the 6.0L only has 4 head bolts per cylinder. Information on vehicle: Vehicle: 2004 Ford F-450 SD Made In: UNITED STATES Engine: 6.0 ...

6.7 Powerstroke Problems – Prosource Diesel
6.7 Powerstroke Problems – Prosource Diesel
https://prosourcediesel.com/blog/ford-powerstroke/6-7-powerstroke-problems/

Jun 20, 2023 ... 2015 Ford F-350 Super Duty XLT with 6.7 Powerstroke. ... 2011-2016 6.7 Powerstroke Engine Cooling Components ... Common problems in 2015-2019 6.7 ...

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