2015 Ford F-450 sd problems

General information about Ford-F-450 sd
Overview of popular issues
Analysis of common problems
Сomplaints list
Recalls list

The Ford Super Duty (also known as the Ford F-Series Super Duty) is a series of heavy-duty pickup trucks produced by the Ford Motor Company since the 1999 model year. Slotted above the consumer-oriented Ford F-150, the Super Duty trucks are an expansion of the Ford F-Series range, from F-250 to the F-600. The F-250 through F-450 are offered as pickup trucks, while the F-350 through F-600 are offered as chassis cabs.

Rather than adapting the lighter-duty F-150 truck for heavier use, Super Duty trucks have been designed as a dedicated variant of the Ford F-Series. The heavier-duty chassis components allow for heavier payloads and towing capabilities. With a GVWR over 8,500 lb (3,900 kg), Super Duty pickups are Class 2 and 3 trucks, while chassis-cab trucks are offered in Classes 3, 4, 5, and 6. The model line also offers Ford Power Stroke V8 diesel engines as an option.

Ford also offers a medium-duty version of the F-Series (F-650 and F-750), which is sometimes branded as the Super Duty, but is another chassis variant. The Super Duty pickup truck also served as the basis for the Ford Excursion full-sized SUV.

The Super Duty trucks and chassis-cabs are assembled at the Kentucky Truck Plant in Louisville, Kentucky, and at Ohio Assembly in Avon Lake, Ohio. Prior to 2016, medium-duty trucks were assembled in Mexico under the Blue Diamond Truck joint venture with Navistar International.

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Common 2015 Ford F-450 sd problems

The 2015 Ford F-450 Super Duty is a powerful and capable heavy-duty truck, but like any vehicle, it has its share of common problems reported by owners. Here are some of the most frequently mentioned issues:

Structure: Body: Door - Ford issued a recall for certain 2015-2017 F-150 and 2017 F-250, F-350, F-450, and F-550 vehicles that had been equipped with a chrome exterior door handle cover accessory kit purchased from a Ford dealer. These accessory door handle covers may cause the doors to unlatch in a side impact collision, failing to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 206. Ford will remove the accessory covers and refund the purchase price for affected vehicles.

Back Over Prevention: Sensing System: Camera - A recall was issued for certain 2017-2020 F-Super Duty F-250, F-350, F-450, and 2017-2020 Lincoln Continental vehicles equipped with the 360-degree camera system. Degradation of the camera's anti-reflective lens coating can lead to a foggy or cloudy rearview camera image, which may not provide a clear view of the area behind the vehicle. Dealers will replace the rearview camera free of charge for affected vehicles.

Powertrain: Driveline: Driveshaft - Ford issued a recall for certain 2017-2018 F-Super Duty F-250, F-350, and F-450 4x4 vehicles due to the potential for a radial damper inside the driveshaft to move out of position over time. This movement can cause a driveshaft imbalance and result in a fracture. Dealers will replace the driveshaft free of charge for affected vehicles.

Fuel System, Diesel - Ford issued a recall for certain 2017 Ford F-250 SD, F-350 SD, F-450 SD, and F-550 SD trucks due to the potential for the protective shield on the fuel conditioning module to have inadequate adhesion. This issue could allow the shield to become dislodged, potentially causing damage to the fuel conditioning module. Ford will replace the protective shield free of charge for affected vehicles.

Air Bags: Frontal: Driver Clockspring / Spiral Cassette - Ford issued a recall for certain 2015-2022 Ford F-450 vehicles due to the potential for the clockspring in the driver-side airbag system to become damaged. This issue could cause the airbag to deploy improperly in the event of a crash, increasing the risk of injury. Ford will replace the clockspring free of charge for affected vehicles.

Exhaust Muffler, Pipes, Catalytic Converter, Exhaust Manifold, Heat Shields, Leaks - Owners of 2017 Ford F-250 vehicles have reported issues with exhaust components, including cracked intercooler pipes, faulty catalytic converters, and front coil springs popping off their pedestals. These issues can lead to leaks, reduced performance, and increased risk of accidents.

While these issues may be concerning, it's important to note that not all 2015 Ford F-450 Super Duty vehicles will experience these problems. If you own one of these vehicles and are experiencing any of these issues, it's recommended to contact your local Ford dealership or authorized service center for assistance.

What is the problem with the 2015 Powerstroke?

Common problems in 2015-2019 6.7 Powerstroke include issues with the EGR cooler flow, the fan clutch, and the crankshaft damper. The updated turbo in these models created more power and torque, which sometimes led to issues too.

Is 2015 a good year for 6.7 Powerstroke?

The "six-seven" has proven itself to be a good engine in the near-decade it has been around. There are three generations of the powerplant: 2011-2014 (First), 2015-2019 (Second), and the Third-gen torque monster (1,050 lb-ft) found in 2020-2021 F-Series trucks.

What years of 6.7 Powerstroke to avoid?

Ford 6.7-liter Power Stroke Common Problems

Issues with the Ford 6.7-liter Power Stroke are most pronounced in the first generation (2011-2014), but some problems have transcended generations. The injection pump could be trouble in pre-2020 engines.

What is the biggest problem with the 6.4 power stroke?

ProSource Diesel takes a look at some of the most common problems with the 6.4 Powerstroke, what causes them, and what can fix them.

Oil Dilution. This is a very common problem in 6.4 Powerstroke engines. ...
Leaky Radiator. ...
Bad Fuel Economy. ...
Other DPF Problems. ...
Cracked Up-Pipes. ...
Clogged EGR Coolers. ...
Piston Failure.

What is the problem with the 2015 Powerstroke?

Are 2015 6.7 Power Stroke a good engine?

What is the biggest problem with 6.7 Power Stroke?

6.7s are infamous for cracked manifolds. Cracks in the manifold can cause exhaust leaks, leading to poor performance and increased emissions. Ticking noise during acceleration, poor engine performance, and a check engine light with DTC codes P0420 or P0430.

What year Ford f450 is best?

The Best Model Years to Buy a Ford F-450 Super Duty

With the 2022, you would only pay, on average, 100% of the price as new, with 100% of the vehicle's useful life remaining. The 2021 and 2019 model years are also attractive years for the F-450 Super Duty, and provide a relatively good value.

2015 Ford F-450 sd car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford F-450 sd problems, we found that the most common problems with these 2023 model year vehicles are:

Engine problems
Fuel/propulsion system problems

The graph below shows statistics for all 2015 Ford F-450 sd vehicle components and the number of complaints received.

2015 Ford F-450 sd complaints

The NHTSA has received 1 complaints about various vehicle components related to the 2015 Ford F-450 sd.

2014-10-02

ENGINE,FUEL/PROPULSION SYSTEM PROBLEM

Date Of Incident: 2014-09-13
VIN: 1FDXE4FS7ED
Components: ENGINE,FUEL/PROPULSION SYSTEM
Summary: TL* THE CONTACT OWNS A 2015 FORD F-450 SD. WHILE DRIVING APPROXIMATELY 55 MPH, THE ENGINE WARNING INDICATOR ILLUMINATED AND THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FUEL PUMP AND MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE OCCURRED ON MULTIPLE OCCASIONS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 650.

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2015 Ford F-450 sd recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 3 recalls for different components of the 2015 Ford F-450 sd.

2015-03-25

Manufacturer: Ford Motor Company
Components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
Summary: Ford Motor Company (Ford) is recalling certain model year 2011-2015 Ford F-350, F-450, and F-550 trucks manufactured February 22, 2010, to January 30, 2015, and equipped with ambulance or fire engine preparation packages. The affected vehicles may detect an incorrect Exhaust Gas Temperature Sensor (EGT) fault indicating that the vehicle is too hot, causing the engine management system to shut down the engine and prevent its immediate restart.
Consequence: Engine shut down and a subsequent cool down period may delay medical treatment or assistance to those needing it, increasing their risk of injury.
Remedy: Ford will notify owners, and dealers will update the Powertrain Control Module (PCM) software, free of charge. The recall began on April 22, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S09.

2015-01-22

Manufacturer: Life Line Emergency Vehicles
Components: SUSPENSION
Summary: Life Line Emergency Vehicles (Life Line) is recalling certain model year 2014-2015 Life Line-modified Ford F-Series emergency vehicles that are equipped with Liquid Spring-brand aftermarket suspension kits. The mounting bracket that attaches the suspension fluid tank to the frame may fail allowing the fluid tank to separate from the vehicle.
Consequence: If the suspension fluid tank mount fractures and the tank separates from the chassis, the tank may become a road hazard, increasing the risk of a crash.
Remedy: The remedy for this recall is still under development. The recall began on February 2, 2015. Owners may contact Life Line customer service at 1-563-578-3317.

2014-04-17

Manufacturer: Ford Motor Company
Components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
Summary: Ford Motor Company (Ford) is recalling certain model year 2015 F-250, F-350, F-450, and F-550 Super Duty trucks manufactured September 13, 2013, through March 28, 2014, and equipped with 6.2L gasoline or 6.7L diesel engines and 6R140 transmissions. An error with the transmission control software may be such that while shifting from "Park" to "Drive" the vehicle may display "Drive" but possibly engage "Reverse" for 1.5 seconds before engaging "Drive." Therefore, the vehicles do not conform to Federal Motor Vehicle Safety Standard (FMVSS) number 102, "Transmission Shift Lever Sequence, Starter Interlock, and Transmission Braking Effect."
Consequence: If the vehicle is in "Reverse" while the while the gear selection shows "Drive," unexpected movement could occur, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the transmission software, free of charge. The recall began on May 6, 2014. Owners may contact Fords customer service at 1-800-392-3673. Ford's number for this recall is 14C04.

Additional sources

More sources of information about 2015 Ford F-450 sd problems:

2015-2016 power stroke reliability? | Ford Powerstroke Diesel Forum

https://www.powerstroke.org/threads/2015-2016-power-stroke-reliability.1095834/

Feb 28, 2016 ... they both run that cp4 which has been known (but not well known) to cause issues by deterioration internally. once this happens, it's pretty ...

Trailer connected/disconnected message - Ford Truck Enthusiasts ...

https://www.ford-trucks.com/forums/1611905-trailer-connected-disconnected-message.html

Jan 30, 2020 ... ... 2015 F-150s and has been a very common problem. While you have the spare tire dropped, add dielectric grease to the two main wire harnesses ...

Issues with 2016 6.7L? | Ford Powerstroke Diesel Forum

https://www.powerstroke.org/threads/issues-with-2016-6-7l.1382953/

Dec 28, 2020 ... Not really. 15-16 were pretty solid trucks. . 2016 F-250 Super Crew XLT 6.7 ...

6.7 Powerstroke Problems – Prosource Diesel

https://prosourcediesel.com/blog/ford-powerstroke/6-7-powerstroke-problems/

Jun 20, 2023 ... Common problems in 2015-2019 6.7 Powerstroke include issues with the EGR cooler flow, the fan clutch, and the crankshaft damper. The updated ...