2007 Dodge Sprinter 2500 problems

General information about Dodge-Sprinter 2500
Overview of popular issues
Recalls list

The Mercedes-Benz Sprinter is a light commercial vehicle (van) built by Mercedes-Benz Group AG of Stuttgart, Germany as a large van, chassis cab, minibus, and pickup truck. In the past, the Sprinter had been sold under the Mercedes-Benz, Dodge, and Freightliner nameplates. In the U.S., it was built from complete knock down (CKD) kits by Freightliner. Re-badged and re-engined Sprinters were also sold by Volkswagen Commercial Vehicles as the Volkswagen LT and the Volkswagen Crafter. They are now primarily marketed by Mercedes-Benz.

In the Mercedes-Benz van lineup, the Sprinter is the largest model offered, followed by the mid-size Vito (aka Viano, V-Class, and EQV) and small Citan.

First generation (1995–2006, T1N)

Europe

The first generation Sprinter was launched in Europe in 1995 to replace the famous but outdated T1 Transporter van dating from 1977. Compared to the T1, the Sprinter had reduced the aerodynamic drag and moved the engine 290 mm (11 in) further forward to increase cabin space. It was the first Mercedes-Benz product to carry a name rather than an alphanumeric designation. It was released with four-wheel disc brakes equipped with an antilock braking system and was driven by the most powerful diesel engine in its class, with a power output of 90 kW (120 hp). The Sprinter was voted International Van of the Year for 1995.

The styling was updated in 2000 and 2002, accompanied by technical changes that included standard electronic stability control (2002).

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Common 2007 Dodge Sprinter 2500 problems

Based on the complaints from owners of the 2007 Dodge Sprinter 2500, several common problems have been identified:

DEF Heater Failure: Another common problem involves the Diesel Emission Fluid (DEF) heater failing, leading to the DEF freezing and triggering the engine warning light. This issue is more noticeable in colder months and can affect Sprinters from 2010 onwards. If the DEF heater element burns out, it can result in a "check engine" warning. Replacing the DEF heater can cost around $1,500.

Turbo Resonator "Oil Leak" Air Leak: Owners have experienced issues with the Turbo Resonator, which is prone to problematic seals and O-Ring, leading to air leaks that are sometimes mistaken for oil leaks. This air leak originates from the turbo output and can cause performance issues in the Sprinter.

Rumble Sound / Torque Converter (TC): A common problem known as the "rumble strip sound" is associated with the Torque Converter (TC) making noises similar to driving over rumble strips. This issue can be caused by incorrect transmission fluid or wear and tear on the lock-up clutch of the TC. Repairing this problem involves rebuilding the TC with heavy-duty parts, making it more durable than the original, with an estimated cost of $1200 to $1350.

Injector Issue or "Black Death": Owners have reported problems related to injector issues, commonly referred to as "black death." This problem occurs when the copper seal ring between the injector and cylinder head fails, allowing combustion gases to leak and leading to the accumulation of black tar-like material over fuel injectors. Addressing this issue involves replacing the copper seal ring to prevent further leakage and engine performance issues.

These common problems with the 2007 Dodge Sprinter 2500 highlight various technical issues that owners have faced, emphasizing the importance of regular maintenance and prompt attention to prevent significant breakdowns and costly repairs.

Is the Sprinter 2500 reliable?

The Mercedes-Benz Sprinter is considered a dependable workhorse and one of the most popular vans by drivers. The Sprinter van runs on a diesel engine and can run over 300,000 miles. As long as you stay up on regular maintenance, this van will last you for a very long time.

How many miles will a Dodge Sprinter last?

250,000 to 300,000 miles

Sprinter vans, with proper maintenance and best-driving practices, last anywhere from 250,000 to 300,000 miles. However, depending on your driving habits, routes, and how diligent you are with routinely servicing your Sprinter, this estimation can dramatically decrease or extend.

Which year is the best Sprinter?

Which is the BEST Sprinter year

2004. Votes: 115 11.7%
2005. Votes: 148 15.0%
2006. Votes: 395 40.1%
2007. Votes: 71 7.2%
2008. Votes: 138 14.0%
2009. Votes: 29 2.9%
2010. Votes: 89 9.0%

Are Dodge Sprinter vans reliable?

Dodge Sprinter Reliability Problems

Sprinter owners have made 8 complaints over 6 model years. Using our PainRank™ system we've ranked it 5th in overall reliability out of 29 Dodge models , with some engine and electrical concerns.

Is the Sprinter 2500 reliable?

Are Dodge Sprinters expensive to maintain?

The annual maintenance cost of a Dodge Sprinter 2500 is $1,165. Repair and maintenance costs vary depending on age, mileage, location and shop.

How long do Dodge Sprinter engines last?

250,000 to 300,000 miles

Are Dodge Sprinter vans reliable?

Dodge Sprinter Reliability Problems

Sprinter owners have made 8 complaints over 6 model years. Using our PainRank™ system we've ranked it 5th in overall reliability out of 29 Dodge models , with some engine and electrical concerns.

2007 Dodge Sprinter 2500 complaints

The NHTSA has received 0 complaints about various vehicle components related to the 2007 Dodge Sprinter 2500.

You can leave your car complaint via the special form below.

2007 Dodge Sprinter 2500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 5 recalls for different components of the 2007 Dodge Sprinter 2500.

2017-07-28

Manufacturer: Daimler Vans USA, LLC
Components: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2007-2009 Freightliner and Dodge Sprinter 2500 and 3500 vehicles. These vehicles are equipped with certain air bag inflators assembled into the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy: DVUSA will notify owners, and dealers will replace the passenger side frontal air bag, free of charge. The recall began on September 29, 2017. Owners may contact DVUSA customer service at 1-877-762-8267. Note: This recall fully supersedes recall 15V-354 and partially supersedes recalls 16V-379 and 17V-025.

2016-02-10

Manufacturer: Daimler Vans USA, LLC
Components: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
Summary: Daimler Vans USA, LLC (Daimler Vans) is recalling certain model year 2007-2009 Dodge Sprinter 2500 and 3500 vehicles manufactured July 1, 2006, to July 31, 2008, 2007-2014 Freightliner Sprinter 2500 and 3500 vehicles manufactured July 1, 2006, to July 1, 2014, and 2010-2014 Mercedes Benz Sprinter 2500 and 3500 vehicles manufactured July 1, 2010, to July 1, 2014. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to rupture.
Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy: Daimler Vans will notify the Mercedes-Benz and Freightliner owners and Fiat Chrysler will notify the Dodge owners. The respective dealers will replace the driver frontal air bag inflator, free of charge. The recall began March 31, 2017. Mercedes-Benz and Freightliner owners may contact Daimler Van's customer service at 1-877-762-8267. Dodge owners may contact Fiat Chrysler customer service at 1-800-853-1403.

2008-03-11

Manufacturer: SPRINTER ENGINEERING & COMPLIANCE SUPPOR
Components: STRUCTURE
Summary: CHRYSLER/SPRINTER IS RECALLING 727 MY 2007-2008 DODGE AND FREIGHTLINER SPRINTER 2500 PASSENGER VANS EQUIPPED WITH 144 INCH WHEELBASE AND STANDARD ROOF HEIGHT. THESE VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201U, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.' SOME VANS MAY NOT HAVE HAD CERTAIN HEAD IMPACT PROTECTION PADS INSTALLED AT THE C-PILLAR.
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL INSPECT THE VEHICLES AND, IF THE HEAD IMPACT PROTECTION PADS ARE MISSING, THE APPROPRIATE PADS WILL BE INSTALLED. THE RECALL BEGAN ON APRIL 9, 2008. OWNERS MAY CONTACT SPRINTER AT 1-800-853-1403.

2007-12-21

Manufacturer: SPRINTER ENGINEERING & COMPLIANCE SUPPOR
Components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Summary: ON CERTAIN UTILITY VANS, THE CRANKSHAFT SENSOR IN CERTAIN DIESEL ENGINES COULD FAIL DUE TO SEPARATION OF BOND WIRES FROM THE LEAD FRAME IN THE SENSOR. THIS RESULTS IN AN INTERRUPTION IN THE ELECTRICAL CONNECTION IN THE CHIP HOUSING OF THE SENSOR.
Consequence: WHEN THIS HAPPENS, THE VEHICLES MAY LOSE POWER RATHER THAN ENTER A LIMP-HOME MODE. IN ADDITION, THE VEHICLE CANNOT BE RESTARTED AFTER FAILURE OF THE ELECTRICAL CONNECTION IN THE SENSOR, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE CRANKSHAFT SENSORS. THE RECALL BEGAN ON MARCH 3, 2008. OWNERS MAY CONTACT SPRINTER AT 1-800-992-1997.

2007-07-26

Manufacturer: DAIMLERCHRYSLER MANUFACTURING INTL
Components: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
Summary: ON CERTAIN TRUCKS, THE SCREW BOLTS OF THE FUEL TANK FASTENING STRAPS MAY NOT HAVE BEEN TIGHTENED CORRECTLY. AFTER NORMAL PRODUCTION PROCESS, THE VEHICLES ARE DISASSEMBED FOR SHIPMENT TO THE US AND THE BOLTS MAY NOT HAVE BEEN CORRECTLY TIGHTENED WHEN RE-ASSEMBLED.
Consequence: THE FUEL TANK CAN LOOSEN AND LEAK FUEL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE SCREW BOLTS OF THE TANK FASTENING STRAPS AND THE BOLTS WILL BE TIGHTENED WITH THE CORRECT TORQUE. THE RECALL BEGAN ON OCTOBER 8, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER INTERNATIONAL AT 843-695-5041.

Additional sources

More sources of information about 2007 Dodge Sprinter 2500 problems:

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