2021 Chevrolet Express problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

2021 Chevrolet Express

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Common 2021 Chevrolet Express problems

Based on the search results, there are several common problems with the Chevrolet Express 2021, as reported by owners. These issues span across different model years, and some may still be relevant to the 2021 model.

  • Intake Manifold Gasket Leaks: The intake manifold gasket in the Chevrolet Express may develop an external engine oil or coolant leak. In some cases, an internal coolant leak may occur, causing coolant to mix with engine oil. Running the engine with this internal leak can cause engine damage. Replacing the intake manifold gasket can cost around $500.
  • Coolant Leaks and Engine Overheating: Another common issue is a coolant leak from the water pump, which can result in engine overheating. Replacing the water pump can cost between $300 and $550.
  • Damaged Front Electrical Components: Excess water used on the rear cargo mat can damage various electrical components under the front carpet/rubber mat. This issue is more prevalent in cargo versions of the Chevrolet Express.
  • Rear Lights Not Working: Normal wear and tear from using the cargo space of the van can cause damage to the tail light wiring, causing one or more rear lights to stop working. Replacing and protecting a new tailight harness should fix the problem, with the harness costing about $30 and an additional $3 for each bulb replaced.

While the search results do not specifically mention issues with the 2021 Chevrolet Express, these common problems across various model years could still be relevant. It is essential to stay informed about potential issues and consider extended warranties to cover repair costs, as modern vehicles have increasingly complex mechanical parts.

2021 Chevrolet Express engine

Is the 2021 Chevy Express reliable?

Reliability 8/10 – There are no major problems reported on the 2021 Express van. Models from 2013 have some known engine problems, while 2014–2022 are reliable. Performance 7/10 – The engine choices in the Chevy Express are all strong enough to tow and haul cargo, but none of them are high-performance choices.

Are Chevy Express vans reliable?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How long do Chevy Express engines last?

If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.

How many miles per gallon does a 2021 Chevy Express get?

Based on data from 8 vehicles, 272 fuel-ups and 91,397 miles of driving, the 2021 Chevrolet Express 2500 gets a combined Avg MPG of 14.89 with a 0.21 MPG margin of error.

Is the 2021 Chevy Express reliable?

Reliability 8/10 – There are no major problems reported on the 2021 Express van. Models from 2013 have some known engine problems, while 2014–2022 are reliable. Performance 7/10 – The engine choices in the Chevy Express are all strong enough to tow and haul cargo, but none of them are high-performance choices.

Are Chevy Express vans reliable?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How long do Chevy Express engines last?

If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.

What is the gas mileage for a 2021 Chevy Express?

Based on data from 8 vehicles, 272 fuel-ups and 91,397 miles of driving, the 2021 Chevrolet Express 2500 gets a combined Avg MPG of 14.89 with a 0.21 MPG margin of error. Below you can see a distribution of the fuel-ups with 60 outliers (18.07%) removed.

2021 Chevrolet Express complaints

The NHTSA has received 0 complaints about various vehicle components related to the 2021 Chevrolet Express.

You can leave your car complaint via the special form below.

2021 Chevrolet Express recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 2021 Chevrolet Express.

2021-03-18
  • Manufacturer: General Motors, LLC
  • Park Out Side: 1
  • Park Out Side: 1
  • Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
  • Summary: General Motors, LLC (GM) is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.
  • Consequence: A short-circuit can increase the risk of a fire.
  • Remedy: Owners are advised to park their vehicles outside and away from structures until the repair is complete. GM will notify owners, and dealers will remove a portion of the anti-rotation tab on both positive battery cable terminals near the fuse block assembly attachments, free of charge. If too much of the tab had been removed during prior servicing, the battery cable will be replaced, free of charge. The recall began April 16, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020, and GMC customer service at 1-800-462-8782. GM's number for this recall is N202325160.
2021-02-25
  • Manufacturer: General Motors, LLC
  • Components: TIRES
  • Summary: General Motors LLC (GM) is recalling certain 2020 Buick Enclave, Cadillac XT4, XT5, Escalade, Escalade ESV, Chevrolet Suburban, Tahoe, Traverse, GMC Yukon, Yukon XL, 2018-2021 Chevrolet Express, GMC Savana, 2019-2020 Chevrolet Blazer, Silverado 1500, GMC Acadia, Sierra 1500, and certain Continental tires sold to the aftermarket for various model year 2018-2021 vehicles. The affected tires were cured for too long during production.
  • Consequence: Over cured tires may develop a break in the sidewall resulting in sudden air loss or a belt edge separation which could lead to a tread/belt loss. Either condition can cause a loss of vehicle control, increasing the risk of a crash.
  • Remedy: GM will notify owners, and dealers will inspect the tires, replacing them as necessary, free of charge. The recall began March 22, 2021. Owners may contact GMC customer service at 1-888-988-7267, Buick customer service at 1-866-608-8080, Chevrolet customer service at 1-800-222-1020 or Cadillac customer service at 1-800-458-8006. GM's number for this recall is N212329050.

Negative 2021 Chevrolet Express car reviews

  1. Cristobal Veum 2024-11-21

    It seems like GM could improve their MPG ratings. I've been getting around 15 MPG with no cargo and 12 MPG with 8000 GVW. Additionally, the split outside mirrors can be quite bothersome and take some getting used to. The plastic door panels clip in place and can sometimes pop out, causing the clips to break off. However, I have found that at times it can be difficult to see the driver info display due to the steering wheel. Overall, it's been a bit of a learning curve, but I'm still enjoying my vehicle.

  2. Wilbert Schumm 2024-08-21

    Our family van is our second express. The first one was a 1999 12-passenger van, and the current one is a 2011 15-passenger van. We have no reason to sell it other than the fact that it's a little old to take on cross-country trips. It's great for local trips to Lowe's with the seats out or for family events with all or some of the seats back in. We drive it every day, but we don't want to pay the sticker price of a new one since they really haven't changed much over the years.

  3. Jeff Treutel 2024-07-21

    Hi there! I borrowed this vehicle for my growing family and unfortunately, it didn't quite meet our needs. Within just 5 minutes, we noticed that the kids had to duck under seat belts to get to the 3rd row and there were no headrests for the back rows. Additionally, we felt every bump in the road. It's a shame that the engineers didn't think this through more thoroughly. We're now saving up for a Mercedes Benz Sprinter which we hope will be a better fit for us!

  4. Fidel Gaylord 2024-05-18

    I recently purchased three new 2017 GMC vans to replace our existing Ford vans for business purposes. Unfortunately, we have experienced some issues with the vans and they have required warranty work and recalls a total of 12 times in the last year. While I am not a fan of the new Ford Transit vans, I may have reconsidered my decision if I had known about these issues beforehand. It's important to do your research and make an informed decision to avoid any potential issues.

  5. Benjamin Tremblay 2024-05-13

    We bought the van because we outgrew our Grand Caravan, and we absolutely love the fact that we can tow anything we want. I've only owned it for three months, but I already love the room and power it provides.

Positive 2021 Chevrolet Express car reviews

  1. Jonathon Roberts 2024-11-12

    The paint is peeling off due to improper application or inadequate surface preparation.

  2. Brendan Rogahn 2024-09-10

    The Express is far superior to Ford's version and superior to all others I tried before I purchased it. I found it to be quiet, very powerful, comfortable, stylish, and with excellent workmanship. These features really stood out to me when comparing it to other options.

  3. Guido D'Amore 2024-09-02

    Superb!!!

  4. Morton Rau 2024-06-02

    I hope you're doing well! I just wanted to share that I bought this van used for my plumbing business and I'm really happy with it. The AWD is incredible in the snow, even better than any of the 4x4 trucks I've had in the past. It rides great, gets decent gas mileage at 14-15 MPG, and drives really nicely. The only thing I wish is that it came in an extended version. Thanks for listening!

  5. Jacques Orn 2024-05-01

    Great for hauling kids, dogs, and everything. Also, the 300hp is great for pulling our 31 ft. 7800 lb. camper. It looks tough too.

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Additional sources

More sources of information about 2021 Chevrolet Express problems:

Chevrolet Express 3500 Problems and Complaints - 22 Issues
Chevrolet Express 3500 Problems and Complaints - 22 Issues
https://repairpal.com/problems/chevrolet/express-3500

Top Chevrolet Express 3500 Problems · Tail Light Wiring in Cargo Area May be Damaged · Fuel Level Sensor Failure · Replace Fuel Filter Every 30,000 to Prevent Fuel ...

2021 Chevrolet Express Review, Problems, Reliability, Value, Life ...
2021 Chevrolet Express Review, Problems, Reliability, Value, Life ...
https://www.vehiclehistory.com/report/chevrolet/express-van/2021

Dec 15, 2023 ... 2021 Chevrolet Express Review: Reliable Full Size Cargo Van With Average Running Costs As It Ages · The 2021 Chevrolet Express lasts around ...

Chevrolet Express 2500 Problems and Complaints - 21 Issues
Chevrolet Express 2500 Problems and Complaints - 21 Issues
https://repairpal.com/problems/chevrolet/express-2500

Top Chevrolet Express 2500 Problems · Fuel Level Sensor Failure · Tail Light Wiring in Cargo Area May be Damaged · Electrical components under front carpet may be ...

low voltage problem but good alternator and battery? | Chevy ...
low voltage problem but good alternator and battery? | Chevy ...
https://www.silveradosierra.com/threads/low-voltage-problem-but-good-alternator-and-battery.741241/

Aug 9, 2021 ... Battery cables are not a common problem on the NNBS. ... 2021 GMC Sierra Denali 6.2L Ultimate 4wd ... A forum community dedicated to Chevrolet ...

Consumer Alert: Important 2021 GMC Savana and Chevrolet ...
Consumer Alert: Important 2021 GMC Savana and Chevrolet ...
https://www.nhtsa.gov/press-releases/consumer-alert-important-2021-gmc-savana-and-chevrolet-express-recall-fire-risk

Mar 31, 2021 ... GM issued a safety recall (NHTSA ID 21V-189) today for certain Model Year 2021 Chevrolet Express and GMC Savana vehicles with 6.6L gas engines.

Other years of Chevrolet Express

chevrolet express 1995 photo
Express 1995
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1

0

0

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  • 1
chevrolet express 1996 photo
Express 1996
Chevrolet

15

3

4

  • 5
  • 4
  • 3
  • 2
  • 1
chevrolet express 1997 photo
Express 1997
Chevrolet

30

2

5

  • 5
  • 4
  • 3
  • 2
  • 1
chevrolet express 1998 photo
Express 1998
Chevrolet

23

2

6

  • 5
  • 4
  • 3
  • 2
  • 1
chevrolet express 1999 photo
Express 1999
Chevrolet

70

2

7

  • 5
  • 4
  • 3
  • 2
  • 1
chevrolet express 2000 photo
Express 2000
Chevrolet

85

1

11

  • 5
  • 4
  • 3
  • 2
  • 1

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2021 Chevrolet Express photo