2002 Porsche 996 turbo problems

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The Porsche 996 is the fifth generation of the 911 model sports car manufactured by the German automaker Porsche from 1997 until 2006. It was replaced by the 997 in 2004, but the high performance Turbo S, GT2 and GT3 variants remained in production until 2006. The 996 had little in common with its predecessor, with the first all new chassis platform since the original 911 and a new water-cooled engine. Technically, it was a major change, a complete breakthrough from the original car other than the overall layout.

The 996's development was shared with the roadster-only Porsche Boxster (986) whose nameplate was making its debut as Porsche's entry-level offering. The 986 was released shortly before the 996 for sales. Commonalities between the 996 and 986 included the front suspension, various interior components, and the engine, all of which were enlarged for the 996. However, the multi-link rear suspension was derived from the preceding 993. This was done mainly to save development costs as Porsche was facing financial troubles at that time. This move resulted in cost savings of approximately 30% in the development of the car.

At its debut, the 996 featured the most significant change from the classic 911 series: a water-cooled engine replacing the previously air-cooled engine. Progressively stringent emissions and noise regulations, environmental concerns, a higher expectation for refinement and the need for a high-performance 4 valve per cylinder engine made the switch necessary. Other major changes include a completely new platform having a sleeker body with a more raked windshield, and a re-designed interior along with new "fried egg" shaped headlamps (so called due to the amber coloured turn signals) instead of previous "bug eye" headlamps.

2002 Porsche 996 turbo

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Common 2002 Porsche 996 turbo problems

The Porsche 996 Turbo, introduced in 2002, is a high-performance sports car known for its power and speed. However, like any vehicle, it has its share of common problems that owners have reported over the years.

One of the most common issues with the 2002 Porsche 996 Turbo is the synchronizers or synchros in the gearbox, particularly second gear

. This problem is often caused by aggressive driving or racing, which can lead to a crunching noise when shifting into second gear and deceleration down a hill, where the car may randomly pop into a different gear.

Another issue is the clutch slave cylinder, which can have leaking seals

. This problem can cause difficulty shifting or a soft clutch pedal.

In addition to these mechanical issues, some owners have reported occasional electrical gremlins, worn alternator/starter, and leaking front-mounted radiators. These issues can lead to problems with starting the car, smoking from the engine, and leaks that can damage the car's undercarriage.

The 996 Turbo's 4WD system can also be noisy, with droning or whining at speed. This problem is often caused by gaskets that leak, which can be expensive to replace due to the high labor cost associated with the job.

Other common issues include damaged bumpers, failed tail spoiler rams, and worn suspension bushes. These problems can affect the car's handling and performance, and can be costly to repair.

While these issues may seem daunting, it's important to note that the Porsche 996 Turbo is generally a reliable car when well-maintained. Regular servicing and inspections can help prevent many of these problems from occurring, and the car's strong engine and performance capabilities make it a popular choice for enthusiasts and racers alike.

2002 Porsche 996 turbo engine

Is the Porsche 996 Turbo reliable?

A well-cared-for 996 Turbo can easily be used as a daily driver without much fuss. The same can also be said if you just want it as a weekend car. Now, it is true that the 996-generation of 911 had some engine issues, particularly with the IMS bearing. When this bearing failed, the whole engine would tear itself apart.

What is the weakness of the Porsche 996?

The rear main oil seals were a weak point on Porsches of this era and leaks are not uncommon. Although the seal itself is an inexpensive part, labour for the replacement is costly because it is very difficult to access. If you spot an oil leak on the 996 you plan to buy, ask a Porsche specialist to look at it.

Does the Porsche 996 Turbo have IMS issues?

Since it has also been verifiably documented that some IMS bearings have failed after just 3,000 miles, while others still have lasted for 200,000 miles or more, the only safe conclusion that can be drawn is that all M96 and some M97 engines in Porsche 911's (996 or 997), and all Boxsters (986/987) from 1997 through ...

Are Porsche Turbo engines reliable?

Porsche Twin-Turbo 3.7-Liter Flat-Six

The automaker is also well-known for its durable and reliable vehicles that will last for years. Even the Porsche 911, built for speed and hard driving, boasts significant longevity.

2002 Porsche 996 turbo car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Porsche 996 turbo problems, we found that the most common problems with these 2023 model year vehicles are:

  • Engine problems

The graph below shows statistics for all 2002 Porsche 996 turbo vehicle components and the number of complaints received.

2002 Porsche 996 turbo complaints

The NHTSA has received 1 complaints about various vehicle components related to the 2002 Porsche 996 turbo.

2013-04-30

ENGINE PROBLEM

  • Date Of Incident: 2011-03-05
  • VIN: WP0AB29923S
  • Components: ENGINE
  • Summary: GLUED COOLANT FITTING ON ONE OF THE MAIN COOLANT LINES FAILED WHILE AT NORMAL SPEEDS AND OPERATION. COOLANT WAS RAPIDLY EXPELLED OUT OF THE REAR OF THE VEHICLE. TRACTION FROM THE REAR TIRES WAS COMPROMISED. INCIDENT DID NOT RESULT IN AN ACCIDENT. *TR
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Additional sources

More sources of information about 2002 Porsche 996 turbo problems:

Porsche 996 Turbo Top 5 Issues | Buyers Guide - YouTube
Porsche 996 Turbo Top 5 Issues | Buyers Guide - YouTube
https://www.youtube.com/watch?v=P8p0xFzoWsI

Jul 26, 2017 ... 2nd gear popout has zip to do with hard shifting. its a shim stack issue. coolant pinning is every bit as good as welding doesnt require a ...

2002 996 TT - Known Problems? What to look for? - 6SpeedOnline ...
2002 996 TT - Known Problems? What to look for? - 6SpeedOnline ...
https://www.6speedonline.com/forums/996-turbo-gt2/209608-2002-996-tt-known-problems-what-look.html

Apr 30, 2010 ... Other common issues seem to be rear spoiler malfunction, window regulators, clutch accumulator, sucky stereo - the drivetrain is bulletproof. A ...

Porsche 911 Turbo 996 | Worth The Risks? - YouTube
Porsche 911 Turbo 996 | Worth The Risks? - YouTube
https://www.youtube.com/watch?v=WR9BtrfRhm4

May 15, 2020 ... We review the 2002 Porsche 911 Turbo 996 and discuss the good and bad of this controversial generation. Many will complain that sports cars ...

996 turbo vs NA reliability - Rennlist - Porsche Discussion Forums
996 turbo vs NA reliability - Rennlist - Porsche Discussion Forums
https://rennlist.com/forums/996-turbo-forum/1318337-996-turbo-vs-na-reliability.html

Sep 21, 2022 ... Yes, Turbo Mezger engine is rock solid, NA 996 M96 engine not so much. The the engines in the 2001 Turbos are the same as 2002+ models so no ...

The Porsche 996 Has Major Problems As I Found Out - YouTube
The Porsche 996 Has Major Problems As I Found Out - YouTube
https://www.youtube.com/watch?v=5C4rQEVliUc

Jul 2, 2023 ... The Porsche 996 Has Major Problems As I Found Out We just bought our Porsche 996 generation of the 911 and we found some issues as well as ...

Other years of Porsche 996 turbo

porsche 996 turbo 2002 photo
996 turbo 2002
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