2002 Ford F-650 problems
The medium-duty version of the Ford F-Series is a range of commercial trucks manufactured by Ford Motor Company since 1948. Derived from the smaller F-Series pickup trucks, the medium-duty range is currently in its eighth generation. Initially slotted between the F-Series pickup trucks and the "Big Job" conventionals, later generations were slotted below the L-Series "Louisville" trucks; the last two generations are the largest vehicles produced by Ford since its exit from the heavy-truck segment.
The medium-duty F-Series has been used for an extensive number of applications, offered as a straight (rigid) truck and a truck-tractor (for semitrailers) in multiple cab configurations. Prior to the production of the Ford C-Series, the model line was also offered in a cab-over engine (COE) configuration; a cowled-chassis variant (the Ford B-series) was used for bus production.
For the 2000 model year, the medium-duty F-Series has been branded as part of the Ford Super Duty range, consisting of the Class 6–7 Ford F-650 and F-750; Class 8 versions of the F-750 have been produced since 2011. The current generation of the medium-duty F-Series is manufactured by Ford in its Ohio Assembly facility (Avon Lake, Ohio), replacing a joint venture with Navistar International named Blue Diamond Truck Company LLC located in General Escobedo, Mexico.
Social links
Common 2002 Ford F-650 problems
The Ford F-650, a heavy-duty truck introduced in 2000, has been reported to have several common problems by its owners. Here are the most frequently mentioned issues, along with their details:
- Service Brakes, Hydraulic Issues: The second most common problem reported by Ford F-650 owners is related to the service brakes, hydraulic system. This issue is reported 25 times in the data analyzed. The hydraulic brake system is responsible for stopping the vehicle when the brake pedal is applied. Problems with this system can lead to reduced braking performance, increased stopping distances, and even complete brake failure in extreme cases.
- Clutch Problems: Several owners of the 2002 Ford F-650 have reported clutch problems, with some experiencing issues as frequently as once a month. These problems include the clutch master and slave cylinders going out, the transmission becoming noisy after being rebuilt, and the rear main seal in the engine leaking. These issues can lead to difficulty shifting gears, increased pedal effort, and reduced vehicle performance.
- ABS Brakes Issues: Some Ford F-650 owners have reported problems with the ABS brakes, with the ABS light staying on all the time. This issue can be caused by worn-out wheel bearings, faulty wheel sensors, or other issues within the ABS system. When the ABS light is on, the ABS system is disabled, which can lead to reduced braking performance and increased stopping distances.
- Engine and Engine Cooling Problems: The engine and engine cooling system is the third most frequently reported problem category for the Ford F-650, with 9 problems reported. Engine cooling system problems can lead to overheating, which can cause engine damage and reduce the vehicle's performance and reliability.
- Tire Problems: Tire problems are also common in the Ford F-650, with 6 problems reported. These issues can include tire wear, misalignment, and other problems that can affect the vehicle's handling, stability, and safety.
- Steering Problems: Steering problems are reported 5 times in the data analyzed. Steering issues can affect the vehicle's handling and stability, making it more difficult to control and increasing the risk of accidents.
- Electrical System Problems: Electrical system problems are reported 5 times in the data analyzed. These issues can affect various vehicle functions, including the lights, wipers, and other electrical systems.
- Parking Brake Problems: Parking brake problems are reported 4 times in the data analyzed. These issues can affect the vehicle's ability to stay stationary when parked, increasing the risk of the vehicle rolling away and causing damage or accidents.
- Diesel Fuel System Problems: Diesel fuel system problems are reported 4 times in the data analyzed. These issues can affect the vehicle's fuel efficiency, performance, and reliability.
- Exterior Lighting Problems: Exterior lighting problems are reported 3 times in the data analyzed. These issues can affect the vehicle's visibility and safety, making it more difficult to see and be seen on the road.
- Air Brake Problems: Air brake problems are reported 3 times in the data analyzed. These issues can affect the vehicle's braking performance and reliability, increasing the risk of accidents.
- Suspension Problems: Suspension problems are reported 3 times in the data analyzed. These issues can affect the vehicle's handling, stability, and comfort, making it more difficult to drive and reducing the vehicle's overall performance and safety.
- Wheel Problems: Wheel problems are reported 3 times in the data analyzed. These issues can affect the vehicle's handling, stability, and safety, making it more difficult to control and increasing the risk of accidents.
- Other Fuel System Problems: Other fuel system problems are reported 2 times in the data analyzed. These issues can affect the vehicle's fuel efficiency, performance, and reliability.
- Vehicle Speed Control Problems: Vehicle speed control problems are reported 2 times in the data analyzed. These issues can affect the vehicle's speed and performance, making it more difficult to control and reducing the vehicle's overall performance and safety.
- Gasoline Fuel System Problems: Gasoline fuel system problems are reported 1 time in the data analyzed. These issues can affect the vehicle's fuel efficiency, performance, and reliability.
- Seat Belt Problems: Seat belt problems are reported 1 time in the data analyzed. These issues can affect the vehicle's safety, making it more difficult to secure passengers and reducing the vehicle's overall performance and safety.
- Equipment Problems: Equipment problems are reported 1 time in the data analyzed. These issues can affect various vehicle functions, including the lights, wipers, and other electrical systems.
In summary, the Ford F-650 has several common problems reported by its owners, with power train issues being the most frequently reported. Other issues include problems with the service brakes, hydraulic system, clutch, ABS brakes, engine and engine cooling system, tire, steering, electrical system, parking brake, diesel fuel system, exterior lighting, air brake, suspension, wheel, other fuel system, vehicle speed control, gasoline fuel system, seat belt, and equipment. These issues can affect the vehicle's performance, reliability, and safety, making it important for owners to be aware of them and take appropriate action to address them.
What is the rating on a F650?
Chassis Specifications
| Straight Frame | ||
|---|---|---|
| GVW Rating (lbs.) | Standard | 31,000 - 37,000 lb. |
| Max | 50,000 lb. | |
| Axles (lb.) - Front | Standard | 8,500 - 10,000 lb. |
| Optional | 10,000 - 14,000 lb. |
What engine does a Ford F650 have?
6.7L Power Stroke® V8 Turbo Diesel — 300 HP, 725 Lb. -Ft. of Torque.
How much can a Ford 650 haul?
F-650 Pro Loader (Kick-Up Frame) 22,000-26,000 lbs. 37,000 lbs. F-650 (Straight Frame) 25,600-29,000 lbs.
Where is the TCM on a F650?
The TCM is usually mounted near the transmission area either to a crossmember or the frame rail. Follow the wiring harness back from the transmission connector for a remote mounted control module with two connectors.
What is the rating on a F650?
Chassis Specifications
| Straight Frame | ||
|---|---|---|
| GVW Rating (lbs.) | Standard | 31,000 - 37,000 lb. |
| Max | 50,000 lb. | |
| Axles (lb.) - Front | Standard | 8,500 - 10,000 lb. |
| Optional | 10,000 - 14,000 lb. |
What engine is in a Ford F650?
6.7L Power Stroke® V8 Turbo Diesel
6.7L Power Stroke® V8 Turbo Diesel Engine.
Where is the Ford F650 made?
The production of the F-650 remained in Mexico for around 15 years. Eventually the production of the F-650 was moved back to the United States, specifically in to the State of Ohio in the town of Avon Lake.
What are the axle ratings for the Ford F650?
See your dealer for details. A WIDE RANGE OF AXLE CAPACITIES gives you plenty of options to fit your particular type of work. F-650/F-750 front axle ratings range from 8,500 to 14,0001 lbs. Rear axle ratings vary from 13,500 to 26,0001 lbs.
2002 Ford F-650 car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Ford F-650 problems, we found that the most common problems with these 2023 model year vehicles are:
- Exterior lighting problems
- Service brakes problems
- Power train problems
- Electrical system problems
- Hydraulic problems
The graph below shows statistics for all 2002 Ford F-650 vehicle components and the number of complaints received.
2002 Ford F-650 complaints
The NHTSA has received 3 complaints about various vehicle components related to the 2002 Ford F-650.
ELECTRICAL SYSTEM,EXTERIOR LIGHTING,SERVICE BRAKES PROBLEM
- Date Of Incident: 2015-11-11
- VIN: 3FDNF65232M
- Components: ELECTRICAL SYSTEM,EXTERIOR LIGHTING,SERVICE BRAKES
- Summary: WHEN IT RAINS OUT IT MAY START ON ITS OWN TURN LIGHTS ON SITTING IN THE DRIVEWAY IN THE MIDDLE OF THE NIGHT WAS THE FIRST TIME IT ALWAYS STARTS WHILE SITTING TOLD THERE WAS A PROBLEM WITH WATER GETTING IN GEM MODUEL.
SERVICE BRAKES, HYDRAULIC,POWER TRAIN,EXTERIOR LIGHTING PROBLEM
- Date Of Incident: 2002-06-28
- VIN: 3FDNF65H22M
- Components: SERVICE BRAKES, HYDRAULIC,POWER TRAIN,EXTERIOR LIGHTING
- Summary: THE HYDRAULIC UNIT SLAVE CYLINDER WHEN PUSHING INTO THE CLUTCH DISENGAGED, WHICH CAUSED THE VEHICLE TO ACCELERATE SIMULTANEOUSLY. *AK FLUID LEAKED OUT OF THE MASTER CYLINDER AND WAS REMOVED AND REPLACED. *SCC ALSO THE TAIL LIGHT WAS REPLACED *JB
POWER TRAIN PROBLEM
- Date Of Incident: 2003-07-03
- VIN: 3FDNF65422M
- Components: POWER TRAIN
- Summary: CLUTCH PEDAL STUCK AT FLOOR. @ 3,548 MILES ON TRUCK. INSTALLED DRIVE LINE AND ORDERED CLUTCH PEDAL SPRING (108T REPLACED CLUTCH MASTER ASSM AND RECALL SPG. ADJ. CLUTCH). 33,071 MILES NOTE ON OIL CHANGE INVOICE CLUTCH RETURN SPRING AT TRANS BROKE NEED REPAIR ASAP ALSO U-JOINT CLIP OFF NEED REPAIR, RELEASED BY RON MCMILLON. CLUTCH PEDAL STUCK TO FLOOR AT 43,954 AND TOLD NOT UNDER WARRANTY, CLUTCH SHIELDS WORN.*AK
2002 Ford F-650 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2002 Ford F-650.
- Manufacturer: FORD MOTOR COMPANY
- Components: SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS
- Summary: CERTAIN MEDIUM DUTY PICKUP TRUCKS EQUIPPED WITH AIR BRAKES THAT INCLUDE THE OPTIONAL TRAILER PACKAGE FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 121, "AIR BRAKE SYSTEMS." THE AIR BRAKE LINES CONNECTED TO THE TRACTOR PROTECTION VALVE ARE MISROUTED.
- Consequence: A LEAK IN THE PRIMARY AIR CIRCUIT OR SECONDARY AIR CIRCUIT COULD RESULT IN A REDUCTION OR LOSS OF THE TRAILER BRAKE EFFECTIVENESS, INCREASING THE RISK OF A CRASH.
- Remedy: DEALERS WILL RE-ROUTE THE AIR LINES CONNECTED TO THE TRACTOR PROTECTION VALVE. OWNER NOTIFICATION BEGAN JANUARY 31, 2002. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-248-0186.
Additional sources
More sources of information about 2002 Ford F-650 problems:
Q&A: 2005 Ford F650 Cummins Engine - Common Issues ...
Apr 17, 2014 ... Ford F650 2005 with a Cummins ISB260 engine Common Rail 5.9. Customer washed the engine and now it does not start.
BMWBMW • View topic - F650GS-Common Issues
Apr 29, 2008 ... You can expect something like 50 mpg from a carburated one. Your choice! An F650 is a nice bike. Its ideal to learn on. Its even fun if you are ...
Common Ford F650 Allison Transmission Problems - Expert Q&A
Feb 15, 2019 ... F650 ford cummmins Allison trans trans wont shift---sometimes not move or shift propertly---trans inhibitor lite on - Answered by a verified ...
Running issues | BMW F650 Forums
Jan 24, 2020 ... My dad has a 1995 f650 funduro , it would idle ok ( occasionally cut out , but when in first gear with a little bit of throttle the bike will ...
F650GS reliability? | Adventure Rider
Aug 27, 2002 ... A very good source of information is f650.com, in the FAQ's. Robin. #3 · twinrider, Aug 27, 2002.
Other years of Ford F-650
Are you having problems with your 2002 Ford F-650?
Leave your review of 2002 Ford F-650