1991 Ford Expedition problems

ford logo

The Ford Expedition is a full-size three-row SUV, manufactured by Ford. Introduced for the 1997 model year as the successor of the Ford Bronco, the Expedition was the first full-size Ford SUV sold with a four-door body. For its entire production life, the Ford Expedition has been derived from the corresponding generation of the Ford F-150 in production, sharing some body and mechanical components. The fourth-generation Ford Expedition began production for the 2018 model year. Similar to the configuration of the Chevrolet Tahoe and Suburban, the Ford Expedition is sold in regular and extended lengths (the Ford Expedition EL/Max); sold since 2007, the latter functionally serves as the replacement for the Ford Excursion.

Since 1997, the Lincoln division has marketed the Ford Expedition as the Lincoln Navigator, the first full-size SUV sold by a luxury auto brand in North America (the Expedition was never sold as a Mercury). The third Ford vehicle to use the Expedition nameplate, the full-size SUV follows a 1992 F-150 Eddie Bauer concept vehicle and a 1995 trim level package on the two-door Ford Explorer Sport.

Prior to 2009, the Ford Expedition was assembled at the Michigan Assembly Plant in Wayne, Michigan (previously home to the Ford Bronco). After 2009, the Ford Expedition was moved to the Kentucky Truck Plant in Louisville, Kentucky.

1991 Ford Expedition

Social links

Common 1991 Ford Expedition problems

The 1991 Ford Expedition, while a reliable SUV, is not without its common problems. Some of the most widely reported issues for this model year include electrical problems, burnt wiring, malfunctioning heated seats, power liftgate problems, and touchscreen display issues.

One of the most prevalent issues with the 1991 Ford Expedition involves electrical problems related to the remote start feature. These issues can manifest in various ways, such as the vehicle failing to start, the remote start not functioning properly, or other electrical components malfunctioning. In many cases, these problems can be traced back to faulty wiring or blown fuses.

Another common problem with the 1991 Ford Expedition is burnt wiring, which can be caused by a variety of factors, including age, wear, and exposure to heat or moisture. Burnt wiring can lead to a range of electrical issues, from minor inconveniences like malfunctioning interior lights to more serious problems like engine stalling or failure.

Malfunctioning heated seats are also a common issue with the 1991 Ford Expedition. This problem can be caused by a variety of factors, including faulty wiring, blown fuses, or issues with the seat heater elements themselves. In some cases, the problem may be limited to a single seat, while in others, both the driver and passenger seats may be affected.

Power liftgate problems are another common issue with the 1991 Ford Expedition. This problem can manifest in various ways, such as the liftgate failing to open or close properly, or the liftgate motor making unusual noises or failing to operate at all. In many cases, these problems can be traced back to faulty wiring, blown fuses, or issues with the liftgate motor itself.

Touchscreen display issues are also a common problem with the 1991 Ford Expedition. This problem can manifest in various ways, such as the touchscreen failing to respond to input, the display showing incorrect information, or the touchscreen freezing or crashing. In many cases, these problems can be traced back to software issues, faulty wiring, or issues with the touchscreen display itself.

In addition to these common problems, the 1991 Ford Expedition may also be prone to issues with the air suspension, which can lead to a bouncy ride quality. This problem can be caused by a variety of factors, including worn or damaged shock absorbers, faulty air suspension components, or issues with the air compressor or air lines.

To address these common problems, it's important to have the vehicle inspected by a qualified mechanic or dealership service center. In many cases, these problems can be resolved with relatively simple repairs or component replacements. However, if the problems are more serious or extensive, more extensive repairs or component replacements may be necessary. Regular maintenance and inspections can also help to prevent these common problems from occurring in the first place.

1991 Ford Expedition engine

What was the worst year for the Expedition?

What years are the Ford Expedition to avoid? 2007, 2008, 2011, and 2012 are undeniably the worst Ford Expedition years you should avoid.

What is a common problem with Ford Expedition?

Commonly reported Expedition problems: electrical issues, the blower motor only working on high, spark plug ejection, ignition coil failure, air suspension failure, EGR sensor issues, and more.

What is the best year of the Ford Expedition?

Buy: 2002 Ford Expedition

The most reliable year of Ford Expedition in the first generation is the 2002 model year. According to CarComplaints, the 2002 Expedition has received only 400+ complaints and four recalls – a stark improvement over the previous models.

Is the Ford Expedition a reliable car?

The 2024 Ford Expedition has a predicted reliability score of 74 out of 100. A J.D. Power predicted reliability score of 91-100 is considered the Best, 81-90 is Great, 70-80 is Average and 0-69 is Fair and considered below average.

Are older Ford Expeditions reliable?

The Ford Expedition, specifically the older models, is notorious for giving people a lot of issues. In fact, based on customer reviews, many people experience many of the same issues, regardless of the model or year.

What is a common problem with Ford Expedition?

Commonly reported Expedition problems: electrical issues, the blower motor only working on high, spark plug ejection, ignition coil failure, air suspension failure, EGR sensor issues, and more.

What is the best year of the Ford Expedition?

2022 Ford Expedition

As one of the most recent editions to the lineup, the 2022 version is one of the best years for a used Ford Expedition. The 2022 Ford Expedition comes standard with an updated infotainment system, a 12-inch touchscreen equipped with SYNC® 4 technology, and a second-row three-seat bench.

Is The Ford Expedition A Good Car?

The Expedition is a huge SUV with modern conveniences and active safety features. The sole engine option, a 3.5-liter turbo V6 mated to a 10-speed automatic, provides effortless motivation. We got 16 mpg overall, which is on a par with this class. Handling is ungainly, and the ride is somewhat stiff.

1991 Ford Expedition car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Ford Expedition problems, we found that the most common problems with these 2023 model year vehicles are:

  • Steering problems

The graph below shows statistics for all 1991 Ford Expedition vehicle components and the number of complaints received.

1991 Ford Expedition complaints

The NHTSA has received 1 complaints about various vehicle components related to the 1991 Ford Expedition.

2002-02-07

STEERING PROBLEM

  • Date Of Incident: 2024-11-24
  • Components: STEERING
  • Summary: WHILE TURNING STEERING WHEEL TO THE LEFT STEERING WHEEL WOULD GET STUCK. DEALER HAS BEEN CONTACTED.PLEASE PROVIDE FURTHER INFORMATION.*AK
Leave your review of 1991 Ford Expedition

Additional sources

More sources of information about 1991 Ford Expedition problems:

Known Mitsubishi Montero LS 1991 3.0 Issues | Expedition Portal
Known Mitsubishi Montero LS 1991 3.0 Issues | Expedition Portal
https://expeditionportal.com/forum/threads/known-mitsubishi-montero-ls-1991-3-0-issues.110677/

May 13, 2013 ... I have a subaru and he has a ford truck so neither of us has any experience with Mitsubishi. I know through reading completed adventures and ...

Can you recommend buying a Ford Expedition used above 100k ...
Can you recommend buying a Ford Expedition used above 100k ...
https://www.quora.com/Can-you-recommend-buying-a-Ford-Expedition-used-above-100k-miles

Feb 12, 2021 ... What are common car problems for a used Ford Expedition? Depends on the year. I own a 2000 f150 with 4.6 litre and it has needed only ...

2000 Ford Expedition EB Sunroof Track Problems. I bought the
2000 Ford Expedition EB Sunroof Track Problems. I bought the
https://www.justanswer.com/ford/7ppyh-ra-rp.html

Apr 20, 2013 ... Here is the most common problem with the sunroof it's the rain trough comming lose. Article No. 03-11-10. 06/09/03. ^, BODY - WATER LEAK FROM ...

Tail light, Parking light, Running Light, Dash Light Problems - Ford ...
Tail light, Parking light, Running Light, Dash Light Problems - Ford ...
https://www.ford-trucks.com/forums/923853-tail-light-parking-light-running-light-dash-light-problems.html

Jan 24, 2010 ... Very common problem. First check the fuse for the running lights. If that's ok, pull the headlight switch back out and check for voltage on the ...

Q&A: 2005 Ford Expedition 5.4 Motor - Firing Order, EGR Valve ...
Q&A: 2005 Ford Expedition 5.4 Motor - Firing Order, EGR Valve ...
https://www.justanswer.com/ford/2f4ga-2005-ford-expedition-5-4-motor-when-normal.html

Aug 14, 2009 ... The most common cause of your problem is CMP sensor. HiCustomer. graphic. Ask Your Own Ford Question. Customer reply. I know you're getting ...

Other years of Ford Expedition

ford expedition 1993 photo
Expedition 1993
Ford

1

0

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford expedition 1994 photo
Expedition 1994
Ford

4

0

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford expedition 1995 photo
Expedition 1995
Ford

1

0

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford expedition 1996 photo
Expedition 1996
Ford

3

0

0

  • 5
  • 4
  • 3
  • 2
  • 1
ford expedition 1997 photo
Expedition 1997
Ford

906

9

29

  • 5
  • 4
  • 3
  • 2
  • 1
ford expedition 1998 photo
Expedition 1998
Ford

901

7

23

  • 5
  • 4
  • 3
  • 2
  • 1

Are you having problems with your 1991 Ford Expedition?

Add car complaint
1991 Ford Expedition photo