2004 Chevrolet W3500 problems
The Isuzu Elf (Japanese: いすゞ・エルフ, Isuzu Erufu) is a medium duty truck produced by Isuzu since 1959. Outside Japan it is known as N series and Q Series. The range was originally mainly available in Japan and other Asian countries. Australia was another important market for the Elf and N series – to the extent that it was manufactured there from the 1970s using many local components. Since the early 1980s, it has also been sold and built in the United States (under the Chevrolet and GMC brands as a W-Series), and also as the Isuzu N-Series. Only North America receives the wide-cab version.
For the common Andinian market (including Chile and Peru), the truck has been assembled in the GM-Colmotores assembling plant in Bogotá, Colombia since 1991, with annual quantities already of 20,000 up to 60,000 units. Local assembly has been increasing because of increasing demand in the Colombian and neighboring markets. It carries "Tecnología Isuzu" (with Isuzu Technology) lettering.
In Indonesia, Philippines and several other countries, the Elf is not only used as a truck, but also converted into microbuses by local body makers. The lighter four-wheeled models are commonly used as an intercity Angkot or Jeepney (share taxis), as a school bus, or as an employee bus. Indonesian conversions typically use car-style hinged doors and usually resemble a high-roof van, while most conversions in Kenya, and newer ones in the Philippines often resemble a minibus, with a folding door on the side for passengers, and standing room.
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Common 2004 Chevrolet W3500 problems
Based on the information provided in the search results, here is a list of common problems with the Chevrolet W3500 2004 based on complaints from owners:
- Transmission Overdrive Gear Set Failure:
- A Technical Service Bulletin (TSB 04019) highlights a potential issue with the transmission overdrive gear set in the 4L80E / 4L85E transmission of the 2004 Chevrolet Silverado 3500. This problem may arise due to inadequate lubrication resulting from a transmission casting change. It is important to address this issue promptly to prevent transmission failure.
- Airbag Module Reset After Accident:
- In the event of an accident, the airbag light in the Chevrolet W3500 Tiltmaster may illuminate due to crash data or hard codes being stored. Safety Restore offers a service to reset the airbag module, erasing crash data and hard codes for a fee. This service is crucial for vehicles that have been in accidents where airbags deployed.
These issues can impact the performance, safety, and functionality of the Chevrolet W3500 2004, highlighting the importance of regular maintenance and prompt attention to any reported problems by owners.
2004 Chevrolet W3500 car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Chevrolet W3500 problems, we found that the most common problems with these 2023 model year vehicles are:
- Engine and engine cooling problems
- Structure problems
- Suspension problems
- Service brakes problems
- Hydraulic problems
The graph below shows statistics for all 2004 Chevrolet W3500 vehicle components and the number of complaints received.
2004 Chevrolet W3500 complaints
The NHTSA has received 4 complaints about various vehicle components related to the 2004 Chevrolet W3500.
ENGINE AND ENGINE COOLING,STRUCTURE PROBLEM
- Date Of Incident: 2014-08-01
- VIN: 4KBC4B1UX4J
- Components: ENGINE AND ENGINE COOLING,STRUCTURE
- Summary: THE BOLTS ATTACHING THE EXHAUST MANIFOLD TO THE ENGINE ARE BROKEN OFF CAUSING EXHAUST LEAKS BOTH SIDE MOTOR. THE CAB OF THIS VEHICLE SITS OVER THE MOTOR SO YOU CAN SMELL RAW EXHAUST INSIDE THE VEHICLE.. THERE ARE SEVERAL COMPLAINTS POSTED ONLINE AND YOUTUBE ABOUT THIS PROBLEM. I HAVE A FRIEND THAT HAS A SIMILAR TRUCK TO MINE AND HE HAS SAME PROBLEM. *TR
ENGINE AND ENGINE COOLING PROBLEM
- Date Of Incident: 2011-03-18
- VIN: 1GBJC34U04E
- Components: ENGINE AND ENGINE COOLING
- Summary: TL*THE CONTACT OWNS A 2004 CHEVROLET C3500 TRUCK. THE CONTACT STATED THAT THE EXHAUST SYSTEM IS LEAKING. FUMES EMITTED THROUGHOUT THE CABIN WHEN THE ENGINE WAS IN OPERATION. THE CONTACT WAS IN THE PROCESS OF PERFORMING A DIAGNOSTIC TEST TO DETERMINE THE CAUSE OF FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 152,000. UPDATED 05/24/11*LJ THE CONSUMER STATED THE VEHICLE HAS A CRACKED EXHAUST MANIFOLD. UPDATED 05/26/11
SUSPENSION,SERVICE BRAKES, HYDRAULIC PROBLEM
- Date Of Incident: 2007-05-22
- VIN: 1GCJC39214E
- Components: SUSPENSION,SERVICE BRAKES, HYDRAULIC
- Summary: VEHICLE WAS TOWING A TRAILER. WHEN THE LEFT REAR SHOCK MOUNT BROKE OFF THE AXLE. THE BRAKE LINE IS BOLTED TO THE SHOCK MOUNT. WHEN THE MOUNT BROKE, IT TOOK OUT THE BRAKE LINE, WATCH RESULTED IN THE LOSE OF BRAKES. AFTER HAVING A WELDER LOOK AT THE BRACKET WE CAME TO THE CONCLUSION THAT THE WELDS FROM THE FACTORY WERE TO COLD TO PENETRATE THE BRACKET OR THE AXLE. WE PUT NEW BRAKE LINE ON AND REMOUNTED THE SHOCK BRACKET TO AXLE. WE REROUTED THE BRAKE LINE SO IT WAS NOT ON THE SHOCK MOUNT.
FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2004-07-05
- Components: FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
- Summary: WHILE DRIVING 65 MPH VEHICLE STALLED. VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT FUEL PUMP, COMPUTER SENSOR, AND FUEL LINE NEEDED TO BE REPLACED ,AND REPLACED THEM. HOWEVER, THE PROBLEM RECURRED. *AK
2004 Chevrolet W3500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2004 Chevrolet W3500.
- Manufacturer: ISUZU MANUFACTURING SERVICES OF AMERICA
- Components: FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
- Summary: ON CERTAIN TRUCKS EQUIPPED WITH RPO IK9, DUE TO INSUFFICIENT DURABILITY AND TESTING, THE FUEL SWITCHING MANIFOLD SOLENOIDS LACK WATER OR SALT INTRUSION RESISTANCE, WHICH CAN LEAD TO FAILURE OF ONE OR MORE SOLENOIDS. FUEL SWITCHING MANIFOLD SOLENOID FAILURE WILL CAUSE INCORRECT FUEL DELIVERY RESULTING IN FUEL OVERFLOW FROM THE FUEL FILLER NECK.
- Consequence: OVERFLOW FUEL MAY RESULT IN HIGH AMOUNT OF DIESEL FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
- Remedy: DEALERS WILL REPLACE THE SOLENOID VALVE ASSEMBLY WITH AN IMPROVED ASSEMBLY INCLUDING ADDITIONAL DETECTION CIRCUIT AND ENHANCED WATER RESISTANCE FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 27, 2005. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727.
Additional sources
More sources of information about 2004 Chevrolet W3500 problems:
Q&A: GMC W3500 Dump Truck (2004) - Common Issues, Fuse Box ...
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Apr 12, 2011 ... Currently looking at the area of a 1999 Fuso, an NPR, or a GMC W3500. ... concerns with any of the vehilces, AND HOW ARE THEY with HIGH mileage?
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Aug 21, 2014 ... I've had problems like this that were impossible to pin down, but I replace the TAC connector and the problem goes away. These TAC issues are ...
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