Saab Aero problems

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Saab Aero was the high-performance division of car manufacturer Saab Automobile. The Aero name refers to Saab's history as an aircraft manufacturer. The first Aero model was the 1984 Saab 900 Aero, and every subsequent model released by Saab was then offered with the optional Aero trim level. The final Aero model was the 2014 Saab 9-3, which was manufactured by the holding company NEVS. This was also the last time a Saab-branded vehicle has been manufactured by the holding company.

History

The Saab 900 Aero was introduced for the 1984 model year, or as it was known in the U.S. "Special Performance Group" (SPG). The Aero/SPG incorporated (depending on the market and model year) a body skirt; a sport-suspension (1987+) that included shorter, stiffer springs, stiffer shocks, and sway bars; leather seats; premium stereo; and air conditioning. Each of these features could, of course, be ordered independently from Saab's Accessories Catalog for fitment to standard models. Power output varied by model year and market, but 900S and 900 Turbo models produced after 1985 were fitted with a 16-valve engine, while the basic 900 kept the earlier 8-valve engine.

Some modern Aero-model Saab cars featured only a slight increase in performance, such as the Saab 9-3, while other models featured a dramatic increase in performance, such as the Saab 9-7X. The base 4.2i 9-7X produced 285 horsepower, while the Aero model produced 390 horsepower.

photo of Saab Aero car production

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Saab Aero model years

saab aero 2001 photo
Aero 2001
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saab aero 2000 photo
Aero 2000
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Common Saab Aero problems

The Saab Aero cars, particularly the 2006 Saab 9-3 Aero SportCombi, are known to have several common problems that owners have reported. One of the most frequently mentioned issues is related to the ignition system, with some owners experiencing difficulties starting their vehicles or intermittent stalling.

Another common problem area for the Saab Aero cars is the suspension system, specifically the strut mounts. If the car has more than 100,000 miles on the odometer, it may be prone to grinding noises and squeaks, particularly when going around corners. This issue is often caused by worn-out mounts and bearings at the top of the McPherson struts. If the car has extensive mileage, it may still be worth purchasing and replacing all the suspension struts, provided the seller offers a significant enough discount.

The heating system is another area where the Saab Aero cars, including the 9-3, have been known to have issues. Some owners have reported problems with the heating controls, such as cracking and splitting of the dial controls and knobs.

Engine coolant loss is a common problem that affects most Saab 9-3s, including the Aero models, built between 1999 and 2010. This issue is caused by the porous engine block of the Saab 9-3, which results from gas and contaminants present during the casting process. The engine's porosity can lead to low coolant levels, potentially causing engine overheating and damage.

The ABS and traction control system is another problematic area for the Saab Aero cars. Many owners have reported persistent ABS and traction control light problems, particularly in second-generation Saab 9-3s from 2002. The source of this problem is often corroded wire harness connectors in the front wheel sensors, which can prevent the traction control module from accurately detecting wheel speed. ABS and traction control failure on the Saab 9-3 can lead to a complete loss of control on slippery or uneven roads, making it a critical issue to address promptly.

Lastly, the Saab Aero cars, including the 9-3, have been known to have issues with their bulkhead. When out on the road, try some full lock steering movements. If you hear a clicking noise when the wheel is turned to its full potential, it could be a problem with the bulkhead, which is caused by a mounting system that connects this part to the steering rack. Another tell-tale sign of this issue is vague and slightly unresponsive steering. Avoid any vehicle exhibiting these symptoms.

Saab Aero

Are Saab 9-3 Aero reliable?

The users on RepairPal gave the Saab 9-3 a reliability score of 4.0 out of 5.0. The annual cost of repairs and maintenance for this model amounts to roughly $526. Two commonly reported issues for this model include an illuminated traction control light due to corroded wiring and engine coolant loss.

What is the most reliable engine in the Saab 9-3?

Saab 9-3 Saloon engines, drive and performance

Eight-valve single-turbo models (120hp TiD) are generally considered the most reliable, with the 130, 160 and 180hp later twin-turbo 16-valve variants the next choice.

What year of Saab is the most reliable?

The Saab 900 (1994-1998) is a mid-size luxury car produced by the Swedish automaker Saab. It is the fourth generation of the Saab 900 series. Known for its Scandinavian design, innovative features, and solid build quality, the Saab 900 (1994-1998) is considered one of the most reliable Saabs in its lineup.

Are Saab engines reliable?

On the road, they perform solidly and don't seem to have too many reported issues from top consumer reports. One of the main issues that Saab drivers have mentioned is that its parts can be challenging to acquire. So, in short, yes, they are reliable, but they are not without issues.

Percentage distribution of complaints by Saab Aero years

We have researched Saab problems and analysed all the complaints filed against Saab Aero cars and compiled the top 2 most problematic Saab Aero model years:

Below you can see the percentage distribution of known problems by Saab Aero model years.

Distribution of the number of complaints by Saab Aero years

We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:

Saab Aero car problems categorized by type of issue

After analysing all complaints related to Saab Aero , it was concluded that the most common issues with these cars are:

  • Electrical system problems
  • Tires problems
  • Fuel system problems
  • Gasoline problems
  • Engine and engine cooling problems

The graph below shows statistics for all Saab Aero vehicle components and the number of complaints received.

Distribution of the number of complaints with fire by Aero model years

There were a total of 1 complaints that resulted in a fire. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with injuries by Aero model years

There were a total of 1 complaints that resulted in a injuries. In the graph you can see the distribution of the number of complaints by model year.

The NHTSA has received 16 complaints about various vehicle components related to the Saab Aero . Below are the 25 most recent complaints reported for Saab Aero vehicles.

List of Saab Aero complaints

Saab Aero 2000
  • Date Of Incident: 2014-05-15
  • Date Complaint: 2014-05-18
  • Components: TIRES
  • Summary: I AM WRITING TO REPORT THE HIGH FAILURE RATE OF THE SIDEWALLS OF CONTINENTAL EXTREMECONTACT DWS ALL-SEASON TIRE - 225/45R17 91W. WITHIN A YEAR OF BUYING FOUR (4) NEW SETS OF THESE TIRES, THREE (3) OF THEM HAVE ALREADY FAILED. NOTICEABLY, ALL THE FAILURES STARTED OUT AS A BULGE IN THE SIDEWALL. IF THESE BULGING WENT UNDETECTED THEY WOULD HAVE RESULTED IN FATAL BLOW OUT WHILES DRIVING. I HAVE COMPLAINED ABOUT THESE BULGING TO COMPANY WHERE I PURCHASED THESE TIRES AND DID NOT GET ANY HELP SINCE THEY BLAME IT ON ME ON HITTING POTHOLES AND THAT ALL TIRES WILL DO THAT. BUT THAT IS FAR FROM THE TRUTH. I HAVE RESEARCHED THIS PROBLEM/ISSUE ON THE INTERNET AND REALIZED THAT I'M NOT ALONE. *JS
Saab Aero 2000
  • Date Of Incident: 2011-06-11
  • Date Complaint: 2011-06-11
  • VIN: YS3EH58GXY3
  • Components: ELECTRICAL SYSTEM
  • Summary: MY 2000 SAAB 9-5 AERO WAGON HAS A PROBLEM OF OCCASIONALLY NOT STARTING. YOU CAN TUNE THE IGNITION SWITCH AND POWER COMES ON BUT THE ENGINE WILL NOT TURN OVER. IF YOU ALLOW IT TO SIT AWHILE, THEN IT SEEMS TO START. I REPLACED THE CRANKSHAFT SENSOR, BUT IT STILL DOES THIS. I NOTICED THERE MAY HAVE BEEN RECALLS. *TR
Saab Aero 2001
  • Date Of Incident: 2008-06-10
  • Date Complaint: 2008-06-11
  • VIN: YS3ED58EX13
  • Components: AIR BAGS,ELECTRICAL SYSTEM
  • Summary: THE AIRBAG WARNING LIGHT COMES ON WITHOUT NOTICE, AND HORN STOPS WORKING, TOOK TO DEALER WHO SAID IT WAS THE CLOCK SPRING AND THIS IS A TYPICAL PROBLEM. IT IS A SAFETY ISSUE AS THE AIRBAG IS NEEDED TO PREVENT INJURIES. I HAVE HEARD OF OTHER PEOPLE BEING INJURED BY THIS. (THE 9-5 IS THE SAME AS THE 95 AND THE 952 AND THE AERO). *TR
Saab Aero 2001
  • Date Of Incident: 2006-12-10
  • Date Complaint: 2007-01-03
  • VIN: YS3EH48G213
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: I WAS DRIVING ON THE HIGHWAY, WHEN I NOTICED A SUDDEN LOSS OF POWER. THE STEERING AND BRAKES WERE DIFFICULT TO USE AND THE CHECK ENGINE LIGHT WAS FLASHING. I MANAGED TO GET TO THE SIDE OF THE ROAD. THE CAR WOULD NOT START ONCE STOPPED, LATER I NOTICED THAT WHEN I TRIED TO TURN THE ENGINE OVER, GASOLINE WAS SPEWING OUT NEAR THE REAR PASSENGER DOOR AND NEAR THE EXHAUST PIPE! I IMMEDIATELY STOPPED TRYING TO START THE CAR AND LEFT FOR A CALL BOX TO GET A TOW. I GOT IT TOWED TO THE SACRAMENTO SAAB DEALER WHERE THEY SAID THE RETAINER FOR THE FUEL PUMP BROKE. I AM AWARE THAT THIS PROBLEM WAS RECALLED FOR THE SAAB 9-3 MODELS, HOWEVER THE 9-5 HASN'T BEEN SUBJECTED TO THIS RECALL AS OF YET. THIS IS A VERY DANGEROUS SITUATION, HAD THE GAS IGNITED, IT WOULD HAVE BEEN MUCH WORSE. THEN AT THE DEALER, THE ENTIRE PUMP WAS REQUIRED TO BE REPLACED, EVEN THOUGH THE RETAINER (A SMALL PLASTIC CLIP) FAILED AND THE PUMP WAS STILL IN WORKING ORDER. *JB
Saab Aero 2001
  • Date Of Incident: 2005-12-28
  • Date Complaint: 2006-01-05
  • VIN: YS3EH48G513
  • Components: ENGINE AND ENGINE COOLING
  • Summary: CAR LEAKING DARK FLUID...TOOK CAR INTO DIFFERENT SAAB SERVICE CENTER STATED SEEN ISSUE A LOT SINCE LAST TIME I TOOK CAR INTO DIFFERENT SINCE SAAB DEALERSHIP NO ONE COULD FIGURE OUT THE IDM WAS DEFECTIVE UNTIL AFTER RECALL HEAD GASKET WENT BAD AND COOLANT SENSOR MELTED...IS THIS DUE TO DEFECT IN CAR OR IS THIS JUST THE BEGINNING OF MORE ISSUES TO COME...54000 MILES ON VEHICLE $1200 PART. *NM
Saab Aero 2001
  • Date Of Incident: 2005-09-19
  • Date Complaint: 2005-09-20
  • Components: ELECTRICAL SYSTEM
  • Summary: THE DIRECT IGNITION MODULE/CASSETTE FAILED ON MY 2001 9-5 AERO AND I HAD TO HAVE IT REPAIRED AT THE DEALERSHIP. I JUST DISCOVERED ON THE SAAB BULLETIN BOARD (I.E. SAABNET) THAT THIS PART FAILS REGULARLY IN SAABS, PARTICULARLY IN THE 2001 9-5S. *JB
Saab Aero 2000
  • Date Of Incident: 2005-07-23
  • Date Complaint: 2005-07-26
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: SAAB 95 HAS BAD DI CASSETTE UNIT THAT MAY CAUSE FIRE (QUOTE FROM DEALER), AND HAS CAUSED STALLING ON OTHER CARS (QUOTE FROM DEALER). SOFTWARE FIX WAS AVAILABLE BUT NO MADE AVAILABLE UNTIL AFTER FAILURE, AND EXPENSIVE REPAIR
Saab Aero 2001
  • Date Of Incident: 2004-03-02
  • Date Complaint: 2004-03-08
  • Fire: 1
  • VIN: YS3EH58G213
  • Components: ELECTRICAL SYSTEM
  • Summary: ELECTRICAL FIRE AND FAILURE OF IGNITION MODULE. *AK
Saab Aero 2001
  • Date Of Incident: 2003-08-01
  • Date Complaint: 2003-08-07
  • VIN: YS3EH48G513
  • Components: ELECTRICAL SYSTEM,EXTERIOR LIGHTING
  • Summary: 2001 SAAB AERO WHILE TRAVELING IN THE FAST LANE OF A FREEWAY AT 65 MPH WITHOUT WARNING EXPERIENCED COMPLETE LOSS OF POWER. FORTUNATELY, THE CAR MADE IT ACROSS 3 LANES OF TRAFFIC TO THE SHOULDER (RAINY DAY AT DUSK); THE EMERGENCY FLASHERS THEN FAILED WITHIN 25 MINUTES. DIAGNOSED AS A DIRECT IGNITION CASSETTE (DIC) FAILURE, BUT FLASHERS FAILURE COULD NOT BE DUPLICATED. MECHANIC STATED THAT THE DIC FAILURE WAS COMMON, BUT REPLACEMENTS SELDOM FAILED. IN OUR SMALL CIRCLE, OUR NEXT DOOR NEIGHBOR HAD DIC FAILURE WITH HIS 2000 SAAB 9-5 AND STATED WE WERE THE ONLY SAAB OWNERS HE HADN'T KNOWN TO HAVE THE PROBLEM; A COLLEAGUE OF MY WIFE'S HAD DIC FAILURE WHILE ALSO DRIVING ON A FREEWAY.
Saab Aero 2001
  • Date Of Incident: 2024-11-24
  • Date Complaint: 2003-05-13
  • VIN: YS3EH59G923
  • Components: ENGINE AND ENGINE COOLING
  • Summary: WHILE DRIVING 45 MPH THE VEHICLE LOST ALL POWER. *NLM
Saab Aero 2001
  • Date Of Incident: 2003-04-06
  • Date Complaint: 2003-04-07
  • Components: ELECTRICAL SYSTEM
  • Summary: IN BOTH MY 2001 SAAB 9-5 AND MY 1999 SAAB 9-3, UPON ENTERING THE VEHICLE WHEN I LOCK THE ELECTRONIC DOORS AND TURN THE IGNITION KEY IN QUICK SUCCESSION, THE DOOR LOCKS OPEN. ALTHOUGH THIS PROBLEM WAS DEMONSTRATED TO THE SAAB DEALER, THEY COULD NOT REMEDY THE PROBLEM. I BELIEVE THEIR HAS BEEN A CHRONIC PROBLEM OF ELECTRICAL CHARGE BUILD-UP IN THE IGNITION CONSOLE (WHERE THE DOOR LOCK SWITCH IS LOCATED), AND WHEN LOCKING THE DOORS AND STARTING THE IGNITION ARE PERFORMED IN QUICK SUCCESSION, IT CAUSES AN ELECTRICAL SHORT WHICH POPS OPEN THE LOCKS. MY 1996 SAAB 900 HAD A SIMILAR PROBLEM, BUT IN THAT CASE, AFTER LOWERING THE WINDOWS (SWITCHES ALSO IN IGNITION CONSOLE), THERE WAS AN ELECTRICAL CHARGE BUILD-UP WHICH PREVENTED RAISING THE WINDOWS FOR APPROXIMATELY 3-5 SECONDS. *JB
Saab Aero 2001
  • Date Of Incident: 2002-11-01
  • Date Complaint: 2003-02-18
  • VIN: YS3EH58GX13
  • Components: FUEL SYSTEM, OTHER
  • Summary: FUEL AND VABOR LEAK, CAUSED ORDOR OF FUEL INSIDE MV AND ON OUTSIDE RIGHT REAR AREA. DEALER REPLACED PART # 54-62-288 FUEL FILLER TUBE, #48-99-621 FUELLINB235PLST AND # 79-74-546 O-RING
Saab Aero 2001
  • Date Of Incident: 2002-01-01
  • Date Complaint: 2002-03-20
  • VIN: NOT AVAILAB
  • Components: TIRES
  • Summary: MICHELLEN MXM 17 IN. CONSUMER HAS NO OTHER TIRE INFO. CONSUMER STATES THAT THE PASSENGER FRONT AND REAR TIRE SHREDDED. CAUSE IS UNKNOWN. DEALER HAS BEEN CONTACTED.
Saab Aero 2001
  • Date Of Incident: 2001-07-02
  • Date Complaint: 2002-01-03
  • Number Of Injuries: 1
  • VIN: YS3EH55G013
  • Components: SEATS
  • Summary: DRIVER AND PASSENGER SEAT HAVE HARD PROTRUSIONS WHICH INJURE THE COCYX AND RELATED LIGAMENTS WHILE RIDING IN THE CARE A SHORT TIME.
Saab Aero 2000
  • Date Of Incident: 2024-11-24
  • Date Complaint: 2000-09-18
  • Components: TIRES
  • Summary: THREE OF THE ORIGINAL MICHELIN MXM NOO6 TIRES ON THE VEHICLE HAVE GONE FLAT ON SEPARATE OCCASIONS. *MJS

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