2000 Chevrolet Express 3500 problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

2000 Chevrolet Express 3500

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Common 2000 Chevrolet Express 3500 problems

Based on the complaints from owners of the 2000 Chevrolet Express 3500, several common problems have been identified:

  • Transmission Troubles:
    Complaints have highlighted transmission problems in the 2000 Chevrolet Express 3500. Owners have experienced issues such as transmission slipping, rough shifting, and complete transmission failure. Addressing these problems promptly is crucial to avoid costly repairs and ensure the vehicle's longevity.
  • Braking System Concerns:
    The braking system of the 2000 Chevrolet Express 3500 has been a source of complaints among owners. Problems with the brakes, such as premature wear, brake fluid leaks, and brake failure, have been reported. Maintaining the braking system through regular inspections and timely repairs is essential for safe driving.
  • Cooling System Challenges:
    Owners have raised concerns about the cooling system of the 2000 Chevrolet Express 3500. Issues like overheating, coolant leaks, and radiator malfunctions have been reported. Proper maintenance of the cooling system, including regular coolant checks and radiator inspections, can help prevent these problems and ensure the engine's optimal performance.
  • Suspension and Steering Issues:
    Complaints have also surfaced regarding the suspension and steering components of the 2000 Chevrolet Express 3500. Owners have noted problems such as worn-out suspension parts, steering wheel vibrations, and difficulty steering. Addressing these issues promptly is crucial for vehicle safety and overall driving comfort.

These common problems with the 2000 Chevrolet Express 3500, as reported by owners, highlight the importance of regular maintenance, timely repairs, and proactive monitoring to ensure the vehicle's reliability and longevity.

2000 Chevrolet Express 3500 engine

How many miles does a Chevy Express 3500 last?

The 2019 Chevrolet Express lasts around 200,000 miles, with some alternator and A/C issues reported. At $24,975 to $39,975, it's a decent value for a practical old-school full-size van if you need to haul a lot of people or cargo.

What is the mpg on a 2000 Chevy Express van 3500?

Based on data from 11 vehicles, 757 fuel-ups and 188,301 miles of driving, the 2000 Chevrolet Express 3500 gets a combined Avg MPG of 10.21 with a 0.16 MPG margin of error.

What engine is in a 2000 Chevy 3500 van?

A 255-horsepower 5.7-liter engine is standard on extended passenger models and optional on cargo vans. A 7.4-liter V-8 with 290 horsepower, as well as a diesel 6.5-liter V-8 with 195 horsepower, are optional on heavy-duty models (three-quarter and one-ton payloads).

Are Chevy Express vans reliable?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How many miles does a Chevy Express 3500 last?

The 2021 Chevrolet Express lasts around 200,000 miles, with some average wheel noise and fuel pump issues reported.

What engine is in a 2000 Chevy 3500 van?

A 255-horsepower 5.7-liter engine is standard on extended passenger models and optional on cargo vans. A 7.4-liter V-8 with 290 horsepower, as well as a diesel 6.5-liter V-8 with 195 horsepower, are optional on heavy-duty models (three-quarter and one-ton payloads).

Are Chevy Express vans reliable?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

What is the mpg on a 2000 Chevy Express van 3500?

Based on data from 11 vehicles, 757 fuel-ups and 188,301 miles of driving, the 2000 Chevrolet Express 3500 gets a combined Avg MPG of 10.21 with a 0.16 MPG margin of error.

2000 Chevrolet Express 3500 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Chevrolet Express 3500 problems, we found that the most common problems with these 2023 model year vehicles are:

  • Tires problems
  • Service brakes problems
  • Unknown or other problems

The graph below shows statistics for all 2000 Chevrolet Express 3500 vehicle components and the number of complaints received.

2000 Chevrolet Express 3500 complaints

The NHTSA has received 4 complaints about various vehicle components related to the 2000 Chevrolet Express 3500.

2020-08-09

TIRES PROBLEM

  • Date Of Incident: 2020-06-28
  • VIN: 1GAHG39R0Y1
  • Components: TIRES
  • Summary: THIS IS THE 4TH GENERAL GRABBER HTS TIRE FAILURE I HAVE EXPERIENCED FOR THIS VEHICLE. I HAVE REPORTED THE SAFETY ISSUE WITH THIS TIRE IN PREVIOUS FAILURES, ALTHOUGH THE WEBSITE SHOWS NO FAILURES. GENERAL HAS A PROBLEM W/ THE MANUFACTURE OF IT'S E RATED 10 PLY TIRES. PLEASE KINDLY INVESTIGATE THE SAFETY ISSUE OF BELT SEPARATION AT APPROX 10-15K MILES, OPERATED AT SPEED OF 70 MPH OR LESS.
2020-08-09

TIRES PROBLEM

  • Date Of Incident: 2020-06-28
  • VIN: 1GAHG39R0Y1
  • Components: TIRES
  • Summary: GENERAL HTS 10 PLY E RATED TIRE FAILURE; SEPARATED BELT
2012-09-13

SERVICE BRAKES PROBLEM

  • Date Of Incident: 2009-05-05
  • VIN: 1GBHG31F9Y1
  • Components: SERVICE BRAKES
  • Summary: THE FIRST TIME MAY 2009 MY BRAKES FAILED GOING DOWN A HILL,IT TURNS OUT THE MAIN BRAKE LINE HAD ROTTED OUT AND I LOST PRESSURE TO THE REAR BRAKES, I WAS LUCKY THERE WAS NO ONE COMING THRU THE INTERSECTION BECAUSE I COULD NOT STOP, MY VAN WAS LOADED AND WEIGHED 10,000 LBS. THIS IS THE SECOND TIME THE BRAKE LINES FAILED ON THIS VAN SEPT 2012 THE REAR AXLE BRAKE LINE FAILED ON THE HIGHWAY JUST LUCKY NO ONE WAS IN FRONT OF ME. I HAVE A 1985 GM VAN THAT HAS THE ORIGINAL BRAKE LINES ON IT AND THEY ARE IN VERY GOOD SHAPE. I HAVE A 1965 TOYOTA FJ45 THAT HAS THE ORIGINAL BRAKE LINES ON IT AND NO CORROSION ON THEM. WHAT IS WRONG HERE THESE LINES SHOULD LAST A LIFE TIME IT IS A SAFETY ITEM. NOW I WILL REPLACE THEM ALL WITH NEW BRAKE LINES BECAUSE I CAN'T TRUST THE REST OF THEM NOW I DON'T WANT TO DIE OR KILL SOMEONE ELSE. *TR
2012-08-17

UNKNOWN OR OTHER PROBLEM

  • Date Of Incident: 2012-08-16
  • Crash: 1
  • VIN: 1GCHG35R4Y1
  • Components: UNKNOWN OR OTHER
  • Summary: ON I71 INTERSTATE, ENTERING I264 RAMP, TRAFFIC WENT FROM 60 MPH TO BASICALLY STOPPED EXTREMELY QUICK, NO CHOICE BUT TO SLAM ON THE BRAKES, I HAD LOCKED UP THE REAR BRAKES,ANTI-LOCK ON FRONT, THE PEDAL SUDDENLY WENT TO THE FLOOR, MIRACULOUSLY I ONLY TOUCH THE CAR IN FRONT,,,WE PULLED OVER, ALONG WITH 6 OTHER CARS,,WE FOUND NO DAMAGE TO THE FRONT OF MINE, NOR THE REAR OF THE CAR IN FRONT OF ME, NO ONE HIT ME FROM BEHIND. I LIMPED HOME ON THE EMERGENCY BRAKE, AND FOUND THE FRONT RIGHT CALIPER LINE WET WITH SPRAY INDICATIONS 12" AROUND THE FAILED LINE WHICH IS MOUNTED ON THE REAR OF THE MAIN-CROSS MEMBER OF THE FRAME...ALL BRAKE LINES ON MY VAN, WHETHER IN THE SPRAY LINE FROM WHEELS OR NOT, ARE VERY CORRODED...THE WHOLE SYSTEM WILL NEED TO BE REPLACED. *TR

2000 Chevrolet Express 3500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 1 recalls for different components of the 2000 Chevrolet Express 3500.

2007-10-24
  • Manufacturer: HONEYWELL INTERNATIONAL, INC.
  • Components: EQUIPMENT
  • Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
  • Consequence: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
  • Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
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Additional sources

More sources of information about 2000 Chevrolet Express 3500 problems:

Expert Q&A: Troubleshooting Difficult Steering in 2000 Chevy ...
Expert Q&A: Troubleshooting Difficult Steering in 2000 Chevy ...
https://www.justanswer.com/chevy/ctslz-2000-chevy-express-3500-van-difficult-steer.html

Aug 28, 2019 ... My 2000 Chevy Express 3500 van is difficult to steer. It wanders. I just ordered the mid steering column shaft.

2000 Chevrolet Express 3500 - Not getting cold air through front ...
2000 Chevrolet Express 3500 - Not getting cold air through front ...
https://repairpal.com/not-getting-cold-air-through-front-vents2000-chevy-express-3500-15-passenger-519

May 21, 2018 ... I have a 2000 Chevy Express 3500 LS 15 passenger van with 7.4l Van has Front and Rear zone control for HVAC I've had the van for a little ov ...

2000 Chevy Express Van: Troubleshooting Right Turn Issues ...
2000 Chevy Express Van: Troubleshooting Right Turn Issues ...
https://www.justanswer.com/chevy/co223-2000-chevy-express-van-when-turn-right-turn.html

Jul 22, 2019 ... On my 2000 Chevy express van when you turn on the right turn signal the left one and the center brake light all flash.

Any reason not to buy a 2000 Express? - Chevrolet Forum - Chevy ...
Any reason not to buy a 2000 Express? - Chevrolet Forum - Chevy ...
https://chevroletforum.com/forum/express-g-series-vans-30/any-reason-not-buy-2000-express-101001/

Jun 15, 2020 ... Unloaded, the van had a really hard time getting up to speed on a 45 MPH road. I'm not that experienced at diagnosing drivetrain problems, but ...

2000 Chevrolet C3500 - i have 2000 chevy express 3500 having ...
2000 Chevrolet C3500 - i have 2000 chevy express 3500 having ...
https://repairpal.com/i-have-2000-chevy-express-3500-having-problem-with-transmission-351

Apr 2, 2013 ... was the shop you brought it to a tranny shop? if you are having tranny problems is always best to bring to tranny shop. it is their specialty.

Other years of Chevrolet Express 3500

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Express 3500 2001
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Express 3500 2002
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Express 3500 2003
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Express 3500 2006
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2000 Chevrolet Express 3500 photo